A novel two-stage approach combining dark fermentation with microbial fuel cell (MFC) technology is proposed which enable biohydrogen production and bioelectricity generation from residual substrate energy. In the present study, batch fermentation of water chestnut waste using Enterobacter aerogenes (MTCC 2822) resulted in the production of biohydrogen. In the batch process, the highest production was 3.2 L/L. Further, single-parameter optimization and multi-parameter optimization were conducted via Response Surface Methodology (RSM) using the Central Composite Design (CCD) model. The maximum biohydrogen reached 3.44 g/L with 55% COD removal. The biohydrogen yield was 7.163 g H2/kg CODreduced with a maximum production rate of 712 mL/L/h. Further, the waste fermentation medium or spent media was used as a substrate in a Microbial Fuel Cell (MFC) to produce power using Pseudomonas aeruginosa PA1_NCHU as inoculum. MFCs were operated with various concentrations of phosphate buffer in the anolyte. As the output is limited in a single MFC, MFCs were operated in parallel stacks to increase power output. A maximum of 28% increase in the power density was observed in stacked MFCs. The energy recovered from the dark fermentation process was around 10.39% and a single MFC was around 10.67%. Hence, this study highlights the innovative use of agricultural waste and the effective combination of dark fermentation with stacked MFC, presenting a sustainable method of maximizing biohydrogen production and bioelectricity from spent media. By leveraging stacked MFC configuration, the potential of higher power output is demonstrated, underscoring the significance of this integrated system for energy recovery.
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