The short sintering time of discharge plasma sintering (SPS) can effectively improve the research efficiency. Through the self-repair phenomenon, ceramic materials can repair surface cracks and improve their reliability. In this study, self-repairing ceramic materials—Al2O3/TiN and Al2O3/TiN/TiSi2—are prepared through SPS and surface crack-repair experiments are performed under different heat-treatment conditions to determine the optimum sintering parameters and analyse the surface crack repair effects. The effects of TiSi2 on the toughening, strengthening, and repair mechanisms of Al2O3/TiN ceramics are analysed. The results show that the bending strength and fracture toughness increase by 25.20 and 4.42 %, respectively, with the addition of TiSi2. The increase in the bending strength is due to the decrease in the sintering temperature and grain refinement. The fracture toughness increases because the addition of TiSi2 increases the crack deflection and bridging. TiSi2 forms an oxide layer on the ceramic surface, which prevents the contact between oxygen and cracks, thereby reducing the porosity of the repaired surface of the Al2O3/TiN ceramic material.
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