Mixed matrix proton exchange membrane is promising for fuel cell application, but maximizing nanofiller loading to enhance performance is significant challenge. This study developed a one-step electrostatic spraying strategy to prepare ultra-high Prussian blue loading (up to 66.7 wt%) in sulfonated poly(ether ether ketone) matrix (PB@SPEEK). By coupling the electrostatic spraying and in situ solvent evaporation densification, SPEEK fills the voids between PB nanoparticles, forming a bicontinuous microstructure in the membrane. The ultra-high PB content of 66.7 wt% enable a fully utilization of its intrinsic properties, resulting in extremely low swelling ratio of 3.4% at 80°C, excellent flexibility of freely folding, and nearly 100% mass retention after 12-hour immersion in Fenton reagent at 60°C. In single-cell tests, the PB@SPEEK mixed matrix membrane shows stable internal resistance due to easily water hydration, therefore achieving excellent low-temperature peak power (1973.9 mW/cm2 at 40 °C and 2078.0 mW/cm2 at 60°C). The strategy developed in this study enables the one-step preparation of large-area, ultra-thin and ultra-high capacity of inorganic nanofiller mixed matrix proton exchange membranes for high-performance fuel cell.
Read full abstract