This study presents an efficient process for producing sustainable aviation fuel (SAF) from soybean oil through hydrodeoxygenation (HDO) and hydroisomerization (HI). The research utilized a commercial nickel catalyst for the HDO step, and a newly developed platinum catalyst supported on SAPO-11 zeolite for the hydroisomerization (HI) stage. The process parameters, including temperature and pressure, were optimized to maximize conversion efficiency and meet ASTM D7566 standards. The results indicate that the HDO process using the nickel catalyst achieved a high yield of n-alkanes (97.8% ± 0.4%) with complete conversion of triglycerides. In the subsequent hydroisomerization step, the platinum catalyst demonstrated excellent selectivity for Jet-A1 fuel, yielding a bio-jet fraction of 87.5% ± 1.6% in a 200 h continuous test. This study also highlights the minimal coking phenomena and high catalyst stability throughout the process. This work suggests that soybean oil, as a readily available feedstock, could significantly contribute to the production of SAF and reduce greenhouse gas emissions in the aviation sector. Additionally, the optimization of temperature and pressure conditions is crucial for enhancing the yield and quality of the final bio-jet product.
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