The bridge network in South Carolina encompasses more than 9,000 structures, many of which were originally constructed to accommodate H10 (89 kN) or H15 (134 kN) truck loads and thus require strengthening to carry current loading standard (HL-93). The South Carolina Department of Transportation (SCDOT) has recognized that prestressed concrete channel bridge girders, a specific type of bridge superstructure, often face challenges in achieving adequate load ratings, based on flexural strength. Hence, it is imperative to explore strengthening methods for these girders. Aluminium alloys possess desirable properties that make them attractive as external reinforcement materials. While previous studies have investigated the use of aluminium alloys on small-scale reinforced concrete members, there is a lack of investigation on their use on full-scale prestressed concrete bridge girders. To address this gap, this study investigates the feasibility of utilizing aluminium alloy channels as an external reinforcement material on full-scale prestressed concrete channel bridge girders. The main goal of this paper is to propose a strengthening method for prestressed concrete channel girders that is cost effective and easily implemented in the field to reduce the number of load-posted bridges in the state of South Carolina. Nine girders from recently decommissioned bridges in South Carolina were tested under flexural loading conditions to failure. The test program consisted of six unstrengthened girders, one strengthened with bonded aluminium channels (SE), one strengthened with bonded and bolted aluminium channels (SEB), and one strengthened with bolted aluminium channels (SB). Before testing, a visual inspection of the girders was conducted to identify any existing deterioration, and each girder was given a condition rating based on the Specifications for the National Bridge Inventory (SNBI). Theflexuralicate that externally anchored aluminium alloy channels with bolts was the most effective strengthening method in terms of practicality and increase in the flexural strength. Moreover, the results also revealed that the measured flexural strength of the girders varied based on the extent of the observed girder deterioration.
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