Solid Loading Research Articles

Stereolithography 3D printing gyroid triply periodic minimal surface vitrified bond diamond grinding wheel

The pores of vitrified bond diamond grinding wheel play a key role in the grinding process. However, uneven pore distribution and low porosity affect the grinding performance of the wheel significantly. Stereolithography based additive manufacturing provides an effective method to fabricate vitrified bond diamond grinding wheels with a uniform distribution and an interconnected pore structure. The key to high-performance grinding wheel via stereolithography 3D printing lies in the preparation of the slurry with high solid loading, low viscosity and uniform stability. In this study, the dispersion and stability of vitrified bond and diamond slurries were investigated systematically. The effects of resin monomers, surface modifiers, and solid loading on the dispersion, rheological behavior and stability of slurries were studied in detail. Finally, an optimal vitrified bond and diamond slurry for stereolithography based additive manufacturing was obtained, and complex-shaped gyroid triply periodic minimal surface grinding wheel were fabricated. By grinding the SiC ceramics, the material removal rate, grinding temperature, and surface roughness were compared to those achieved using a conventional solid structure grinding wheel. The results show that the gyroid porous grinding wheel can achieve better surface roughness and lower the grinding temperature.

Yttria-stabilized zirconia and lanthanum cerate granules with YSZ whiskers prepared by spray drying for thermal barrier coatings

The aim of this study was to explore the effect of different solid phases and varied amounts of polyvinyl alcohol (PVA) on granule size of plasma-sprayable yttria-stabilized zirconia (YSZ) with YSZ whiskers (YSZ/W) and lanthanum cerate (La2Ce2O7, LC) with YSZ whiskers (LC/W) as composite powders. The initial phase of this study involved the preparation and optimization of a YSZ suspension using varying solid loadings of YSZ powder (ranging from 30-75 wt.%) and PVA serving as both a binder and dispersant. The suspension was subjected to rigorous optimization procedures to meet the required standards. The suspensions were spray dried, and the resulting granulates were examined using SEM to determine their shape and size. The particle size of YSZ granules increased with increasing solid loading of YSZ in the suspension. The optimum amount of dispersant was found to be 1 wt.% related to the weight of solid, while the solid loading was 75 wt.% of YSZ. In some cases, excessive YSZ solid loading and dispersant impaired the formation of spherical granules. Composite YSZ/W and LC/W granules were also prepared with spherical, lemon, or irregular shapes, with the whiskers embedded in the YSZ or LC powder.

Water-based 8YSZ electrolyte suspension optimised by design of experiments

Solid oxide cells are approaching commercial viability, with most of the currently used materials representing state-of-the-art advancements. However, widespread market adoption hinges on reducing costs. In this context, manufacturing improvements – particularly those that minimise material waste during production – can play a crucial role in lowering the capital expenditure (CAPEX) of solid oxide cells, ultimately influencing the levelised cost of fuel for end users.This study presents an optimisation of electrolyte slurry formulation for tape casting. By controlling variables such as solid loading, binder content, milling parameters, and casting conditions, we achieved reproducible results in electrolyte thickness, porosity, and electrical conductivity.The slurries were prepared by ball milling, employing a range of compositions that included both low and high solid and binder contents. The resulting rheological profiles, tape quality, thickness, and porosity were carefully evaluated. The experimental design culminated in an optimised composition, for which electrical conductivity was measured using electrochemical impedance spectroscopy. The impedance data were deconvoluted into grain bulk and grain boundary contributions, enabling further refinement of the sintering temperature and subsequent microstructure.

Facile fractionation of poplar by a novel ternary deep eutectic solvent (DES) for cellulosic ethanol production under mild pretreatment conditions

The efficient fractionation of lignocellulosic biomass using deep eutectic solvent (DES) is emerging as an innovative and eco-friendly approach. In this study, a novel ternary DES composed of triethylbenzyl ammonium chloride (TEBAC), p-toluene sulfonic acid (TsOH), and ethylene glycol (EG) was employed for the pretreatment of poplar wood to enhance cellulosic ethanol production. Key pretreatment parameters, including temperature, DES molar ratios, and reaction time, were systematically optimized. Under optimal conditions (90 ºC, 60 min, TEBAC/TsOH/EG ratio of 1:1.5:3) lignin removal reached 90.64±1.28 % and xylan removal achieved 85.56±1.34 %, significantly improving cellulose digestibility. The improvement might be attributed to the removal of hemicellulose and lignin, which exposed cellulose and enhanced the accessibility of cellulase to cellulose. Additionally, optimized enzymatic hydrolysis yielded a glucose concentration of 65.98±0.97 g/L using an enzyme loading of 15 FPU/g poplar and a solid loading of 13.33 %. Furthermore, during pre-hydrolysis combined with simultaneous saccharification and fermentation (PSSF), an ethanol concentration of 37.58±0.23 g/L was achieved. Overall, this study demonstrates a novel ternary DES pretreatment method that effectively facilitates the fractionation and conversion of woody biomass into cellulosic ethanol.

Adaptive evolution and mechanism elucidation for ethanol tolerant Saccharomyces cerevisiae used in starch based biorefinery

Ethanol tolerant Saccharomyces cerevisiae is compulsory for ethanol production in starch based biorefinery, especially during high-gravity fermentation. In this study, adaptive evolution with increased initial ethanol concentrations as a driving force was harnessed for achieving ethanol tolerant S. cerevisiae. After evolution, an outstanding ethanol tolerant strain was screened, which contributed to significant improvements in glucose consumption and ethanol production in scenarios of 300 g/L initial glucose, high solid loadings (30 wt%, 33 wt%, 35 wt% and 40 wt%) of corn, and high solid loadings (30 wt% and 33 wt%) of cassava, compared with the original strain. Genome re-sequencing was applied for the evolved strain, and 504 sense mutations in 205 genes were detected, among which PAM1 gene was demonstrated related to the elevated ethanol tolerance. In sum, this study provided a practical approach for obtaining ethanol tolerant strain and the identified PAM1 gene enhanced our understanding on ethanol tolerant mechanism, as well as provided a target basis for rational metabolic engineering.

Total carbohydrate consumption through co-fermentation of agro-industrial waste: use of wild-type bacterial isolates specialized in the conversion of C-5 sugars to high levels of lactic acid with concomitant metabolization of toxic compounds.

Value-added bioproducts are linked to the expansion of lignocellulosic biorefineries based on agro-industrial waste and local economic growth. Thus, the aim of this study was to pretreat rice hull (RH), a highly recalcitrant biomass, with saturated steam and convert it to lactic acid (LA). Strategically, the individual fractions and the blend of detoxified liquor and water-insoluble solids were used as substrate in the simultaneous saccharification and co-fermentation (SSCF) by wild-type bacteria. The microbial consortium between Pediococcus acidilactici and Acetobacter cerevisiae enabled the metabolization of all the xylose contained in the liquor, as well as the consumption of all minor sugars when using the blend. Assays resulted in the production of 106.2g L- 1 of LA. Furthermore, A. cerevisiae promoted complete degradation of 5-HMF/furfural in a short period of time. This study demonstrates the benefits provided by processes integration (SSCF/blend) employing high solids load (22% w/v), representing an innovative and economically interesting approach.

Fed-Batch Strategy Achieves the Production of High Concentration Fermentable Sugar Solution and Cellulosic Ethanol from Pretreated Corn Stover and Corn Cob.

The bioconversion of lignocellulosic biomass, which are abundant and renewable resources, into liquid fuels and bulk chemicals is a promising solution to the current challenges of resource scarcity, energy crisis, and carbon emissions. Considering the separation of some end-products, it is necessary to firstly obtain a high concentration separated fermentable sugar solution, and then conduct fermentation. For this purpose, in this study, using acid catalyzed steam explosion pretreated corn stover (ACSE-CS) and corn cob residues (CCR) as cellulosic substrate, respectively, the batch feeding strategies and enzymatic hydrolysis conditions were investigated to achieve the efficient enzymatic hydrolysis at high solid loading. It was shown that the fermentable sugar solutions of 161.2 g/L and 205 g/L were obtained, respectively, by fed-batch enzymatic hydrolysis of ACSE-CS under 30% of final solid loading with 10 FPU/g DM of crude cellulase, and of CCR at 27% of final solid loading with 8 FPU/g DM of crude cellulase, which have the potential to be directly applied to the large-scale fermentation process without the need for concentration, and the conversion of glucan in ACSE-CS and CCR reached 80.9% and 87.6%, respectively, at 72 h of enzymatic hydrolysis. This study also applied the fed-batch simultaneous saccharification and co-fermentation process to effectively convert the two cellulosic substrates into ethanol, and the ethanol concentrations in fermentation broth reached 46.1 g/L and 72.8 g/L for ACSE-CS and CCR, respectively, at 144 h of fermentation. This study provides a valuable reference for the establishment of "sugar platform" based on lignocellulosic biomass and the production of cellulosic ethanol.

Isolation of highly polar galloyl glucoside tautomers from Saxifraga tangutica through preparative chromatography and assessment of their in vitro antioxidant activity

In this work, the rapid and efficient preparation of isolated galloyl glucoside tautomer free radical inhibitors was investigated using Saxifraga tangutica as a raw material. Four highly polar galloyl glucoside tautomers, 3-O-galloyl-α-d-glucose ⇌ 3-O-galloyl-β-d-glucose (Fr2-1-1), 2-O-galloyl-α-d-glucose ⇌ 2-O-galloyl-β-d-glucose (Fr2-1-2/2-1-3), 1-O-galloyl-β-d-glucose (Fr2-2-1), and 6-O-galloyl-α-d-glucose ⇌ 6-O-galloyl-β-d-glucose (Fr2-3-1/Fr2-3-2), were obtained via two-step medium-pressure liquid chromatography (with solid loading instead of conventional liquid injection) and one-step high-performance chromatography coupled with on-line RPLC-DPPH techniques for targeted isolation. This separation integration technique not only increases sample intake and reduces time cost but also visualizes each step of targeted separation. All four compounds were isolated from the plant for the first time. In vitro antioxidant activity assays by DPPH (1,1‑diphenyl-2-picrylhydrazyl) revealed that Fr2-1-2/Fr2-1-3 (IC50: 5.52 ± 0.32 μM), Fr2-2-1 (IC50: 7.22 ± 0.57 μM), and Fr2-3–1/Fr2-3-2 (IC50: 7.36 ± 0.25 μM) had superior free radical scavenging abilities and that both were superior to that of quercetin (IC50: 18.61 ± 3.55 μM). Oxidative stress assays revealed that Fr2-1-2/Fr2-1-3 significantly inhibited oxidative stress damage in H2O2-induced HepG2 cells, decreased the level of ROS (P < 0.01) and protected hepatocytes. Combined with the current results, gallic acid showed greater antioxidant activity when H atoms were replaced at d-glucose –OH (C-2) than at the other three sites [–OH (C-1), –OH (C-6) and –OH (C-3)].

Insights into local wall erosion characteristics and prevention measures for cyclone separators

Cyclone separators are separation devices that use the principle of inertia to remove particulate matter from flue gases. The present study mainly focuses on wall erosion in cyclone separators and associated research. The main locations of erosion in gas–solid cyclone separators, including the entrance impact section, cyclone roof corner, vortex finder outer surface, spiral-type erosion strip, and lower cone section, are examined in detail. The main factors influencing wall erosion are discussed, including inlet flow velocity, solid particle properties and loading, geometrical structure, and manufacturing quality. Finally, several practically preventive measures against wall erosion are presented, including adjustment of operating conditions, the use of erosion-resistant materials, optimization of geometrical structures, and the addition of auxiliary devices, all of which are essential for ensuring operational efficiency, equipment reliability, safety, and environmental protection in various industrial applications. This paper aims to provide a basis for further research into erosion in cyclone separators as well as guidance for engineers involved in their industrial applications.

Simultaneous saccharification and fermentation for d-lactic acid production using a metabolically engineered Escherichia coli adapted to high temperature

BackgroundEscherichia coli JU15 is a metabolically engineered strain capable to metabolize C5 and C6 sugars with a high yield of d-lactic acid production at its optimal growth temperature (37 °C). The simultaneous saccharification and fermentation process allow to use lignocellulosic biomass as a cost-effective and high-yield strategy. However, this process requires microorganisms capable of growth at a temperature close to 50 °C, at which the activity of cellulolytic enzymes works efficiently.ResultsThe thermotolerant strain GT48 was generated by adaptive laboratory evolution in batch and chemostat cultures under temperature increments until 48 °C. The strain GT48 was able to grow and ferment glucose to d-lactate at 47 °C. It was found that a pH of 6.3 conciliated with GT48 growth and cellulase activity of a commercial cocktail. Hence, this pH was used for the SSF of a diluted acid-pretreated corn stover (DAPCS) at a solid load of 15% (w/w), 15 FPU/g-DAPCS, and 47 °C. Under such conditions, the strain GT48 exhibited remarkable performance, producing d-lactate at a level of 1.41, 1.42, and 1.48-fold higher in titer, productivity, and yield, respectively, compared to parental strain at 45 °C.ConclusionsIn general, our results show for the first time that a thermal-adapted strain of E. coli is capable of being used in the simultaneous saccharification and fermentation process without pre-saccharification stage at high temperatures.

Formation features of MgO–Y2O3 nanocomposite of complex shape through aqueous slip casting using glycine-nitrate nanopowder

A homogeneous MgO–Y2O3 (50:50 vol%) nanocomposite semispherical green bodies with diameter up to 90 mm and relative green density of 46 % were successfully fabricated by the slip casting using nanopowder, synthesized by the glycine-nitrate method. To advance the rheological properties of MgO–Y2O3 aqueous suspensions, the effect of Dolapix CE64 and NH4PAA as dispersants was examined by viscosity measurements, sedimentation tests. A stable MgO–Y2O3 slurry showing near-Newtonian behavior was prepared with 30 wt% solid loading and 2 wt% of Dolapix CE64. Finally, sinterability of MgO–Y2O3 composite nanopowder was studied by vacuum sintering method for the first time. MgO–Y2O3 nanocomposite of complex shape vacuum-sintered at 1300 °C demonstrate optical transmittance of 45 % at the wavelength of 5.3 μm, and the average grain size of MgO and Y2O3 components of 355 nm and 342 nm, respectively.

All-natural ceramic composite bone scaffolds of whitlockite/wollastonite fibers: DLP additive manufacturing, microstructure, and performance

In this study, we introduced a novel approach by using natural calcium phosphate-based ceramic whitlockite as the matrix, natural silicon-based ceramic wollastonite fiber as the secondary phase, and desktop-level DLP 3D printing as the fabrication method to develop an all-natural ceramic porous bone scaffold with excellent mechanical, degradable, biomineralization, and cell responses. The results demonstrated that, at a solid loading of 75 wt% and a sintering temperature of 1000 °C, the compressive strength of the whitlockite porous scaffold reached 20.0 MPa. With the incorporation of wollastonite fiber, the compressive strength of the composite ceramic scaffold further increased to 31.0 MPa, achieving a top-tier level for desktop-level DLP-printed porous ceramic bone scaffolds. This mechanical enhancement effect was mainly attributed to the grain refinement effect of WF on whitlockite and the fiber reinforcement effect of WF. Additionally, the degradation rate of the composite ceramic scaffold increased with higher WF content, attributed to the rapid degradation rate of WF and the microstructural changes in the whitlockite matrix induced by WF doping. Furthermore, the biomineralization capability and cellular response of the composite ceramic scaffold were enhanced with WF doping, due to the improved degradation ability promoting the release of calcium, phosphate, and silicon ions. This study further validates the applicability of desktop-level DLP for fabricating ceramic bone scaffolds and provides evidence of the potential of all-natural ceramic whitlockite/WF as bone scaffold materials.

Effect of solid loading and particle size on bubble behavior and flow field structure in slurry bubble column

The complexity of fluid dynamics in a slurry bubble column reactor introduces significant uncertainty in reactor design and scale-up. This paper investigates the hydrodynamic performance of the gas–liquid–solid system within the reactor by employing computational fluid dynamics-population balance modeling numerical simulations alongside particle image velocimetry (PIV) experiments. The effect of superficial gas velocity and particle conditions on the overall gas holdup were analyzed, focusing on the effects of particle size and solid concentration on bubble size, bubble behavior, flow field structure, and local gas holdup distribution at high superficial gas velocities. Bubble size was evaluated using calibrated image measurements, and the impact of varying solid conditions was thoroughly explored. The results revealed that an increase in solid size correlated with higher gas holdup and smaller bubble sizes, whereas a greater solid concentration resulted in decreased gas holdup and larger bubble sizes. PIV experiments indicated that bubbles exhibited a tendency to migrate toward the central region of the reactor, leading to the formation of larger bubbles that accelerated the rise of surrounding bubbles, while smaller bubbles near the wall moved downward. As the slurry bed height increased, the range of local gas holdup distribution expanded, resulting in a symmetrical distribution of radial local gas holdup in the fully developed stage at a height of 0.16 m.

Influence of solid loading on microstructure evolution and thermal conductivity of aluminum nitride ceramics fabricated by digital light processing 3D printing

Efficient thermal management is essential to reduce hot spot temperature of high-power opto-electronic components and improve their working efficiency. In this work, AlN ceramics with high density and thermal conductivity properties were fabricated using a joint process of digital light processing (DLP) 3D printing and micro-pressure-assisted sintering method. Effects of solid loading on microstructure evolution and thermal properties of the ceramics were systematically discussed. AlN ceramic mini-channel heat sinks were designed and fabricated using the optimized DLP 3D printing and sintering parameters. The thermal management performances of the ceramic heat sinks were evaluated by investigating the optoelectronic property of the encapsulated laser diode module. Results indicated that the laser diode module could be long-timely operated at full driven power. This study provided a new strategy for fabricating high performance AlN ceramics with complex configurations and highlighted the technical potential of AlN ceramic heat sink with compact coolant channels.

Enhancing biogas production from hemp biomass residue through hydrothermal pretreatment and co-digestion with cow manure: Insights into methane yield, microbial communities, and metabolic pathways

This study investigates the enhancement of biogas production from hemp biomass residue (HBR) through hydrothermal pretreatment and co-digestion with cow manure (CM). Hydrothermal pretreatment at 200 °C for 15 min significantly improved the methane yield from 311.5 to 434.3 mL-CH4/g-VSadded (p ≤ 0.05) from HBR at 10% total solids (TS) loading, a 39% increase. Co-digestion with CM at an optimum ratio of 80:20 further increased the methane yield (738.7 mL-CH4/g-VSadded), representing a 70% improvement over pretreated HBR alone and a 137% increase compared to untreated HBR. Microbial community analysis revealed the dominance of Methanosaeta, comprising 83–93% of archaeal genera across samples. Gene expression analysis showed acetoclastic methanogenesis as the dominant pathway, accounting for 80% of methanogenesis sequences. Hydrogenotrophic methanogenesis and CO2 reduction with H2 pathways contributed 10% each. The optimized process achieved a biodegradation efficiency of 94% for hydrothermally pretreated HBR, compared to 68% for untreated HBR. Mass balance analysis demonstrated that combining hydrothermal pretreatment with anaerobic digestion increased biogas yield from 79% for untreated HBR to 86% for pre-treated HBR (PHBR) co-digested with CM. Integrating hydrothermal pretreatment and co-digestion enhances biogas production from lignocellulosic agricultural residues, contributing to sustainable waste management and renewable energy production.

Development of High-Aspect-Ratio Soft Magnetic Microarrays for Magneto-Mechanical Actuation via Field-Induced Injection Molding.

Magnetorheological elastomers (MREs) are in demand in the field of high-tech microindustries and nanoindustries such as biomedical applications and soft robotics due to their exquisite magneto-sensitive response. Among various MRE applications, programmable actuators are emerging as promising soft robots because of their combined advantages of excellent flexibility and precise controllability in a magnetic system. Here, we present the development of magnetically programmable soft magnetic microarray actuators through field-induced injection molding using MREs, which consist of styrene-ethylene/butylene styrene (SEBS) elastomer and carbonyl iron powder (CIP). The ratio of the CIP/SEBS matrix was designed to maximize the CIP fraction based on a critical solids loading. Further, as part of the design of the magnetization distribution in micropillar arrays, the magnetorheological response of the molten composites was analyzed using the static and dynamic viscosity results for both the on and off magnetic states, which reflected the particle dipole interaction and subsequent particle alignment during the field-induced injection molding process. To develop a high-aspect-ratio soft magnetic microarray, X-ray lithography was applied to prepare the sacrificial molds with a height-to-width ratio of 10. The alignment of the CIP was designed to achieve a parallel magnetic direction along the micropillar columns, and consequently, the micropillar arrays successfully achieved the uniform and large bending actuation of up to approximately 81° with an applied magnetic field. This study suggests that the injection molding process offers a promising manufacturing approach to build a programmable soft magnetic microarray actuator.

High-solids saccharification of non-pretreated citrus peels through tailored cellulase

Citrus peels, characterized by their low lignin and high sugar content, have been drawing increasing attention as a valuable lignocellulosic biomass with significant potential in biorefinery. Notably, in this study, the citrus waste was found to be enzymatically accessible without any pretreatment. Moreover, to promote the high-solids saccharification of the citrus peels, a tailored cellulase cocktail was formulated by response surface methodology (RSM), along with a fed-batch strategy aiming to obtain a high substrate loading. The study resulted in an optimized cellulase cocktail (7.08 U/g DM of β-glucosidase, 164.17 U/g DM of hemicellulase, 47.38 mg/g DM of sophorolipid, and 64.68 mg/g DM of Tween 80) and achieved solids loading of 22 % with a total sugar concentration of 123.84 g/L, corresponding to a yield of 93.12 % (65.28 % in batch operation). These findings provided essential validation for the efficient utilization of citrus waste, ensuring them promising potential as feedstock for sugar platforms.

Streamlined fractionation for recovery of high-yield xylo-oligosaccharides, pure lignin and ethanol from poplar using short-chain organic acid/pentanol biphasic system

Biphasic pretreatment offers a sustainable method by integrating the fractionation of hemicellulose, lignin, and cellulose into a single process, thereby enhancing biomass resource utilization while reducing environmental impact. However, this process faces the challenge of diverse hemicellulose products with low added value. This study employed organic acid-catalyzed water/pentanol biphasic pretreatment to selectively convert hemicellulose into xylooligosaccharides (XOS), while simultaneously separating lignin and cellulose. Both the organic acids and pentanol used are biodegradable and compatible. The lactic acid (LA)/pentanol biphasic system was particularly effective for XOS production and lignin removal, attributed to the high acidity of LA and its relatively low distribution coefficient in the water/pentanol system, wich were crucial factors influencing hemicellulose and lignin separation efficiency. The XOS yield reached 46.9 %, while the lignin removal rate was 74.6 %. Additionally, LA/pentanol pretreatment significantly enhanced cellulose digestibility, demonstrated by an ethanol production of 54.1 g/L during simultaneous saccharification fermentation at 15 % solid loading. The recovered lignin from the organic phase retained the structural characteristics of native lignin. It also had a low molecular weight and abundant phenolic hydroxyl groups, indicating its suitability for further valorization. Pentanol maintained its performance after four cycles of reuse, demonstrating the stability and reusability of the solvent system. This study highlighted the potential of the LA/pentanol biphasic system for simultaneous hemicellulose conversion and lignin isolation, offering a simplified and sustainable one-step valorization route for biomass.

Biomonitoring emerging hazards of pharmaceuticals in river water using gut microbiome and behavioural Daphnia magna responses

A cost-effective Daphnia magna testing framework was applied to identify emerging hazards such as neurological and cardiovascular defects as well as antibiotic resistant genes (ARGs), related to pharmaceuticals present in waste water treated (WWTP) effluent discharged into rivers. D. magna juveniles were exposed during 48 h to water samples from three rivers in the vicinity of Barcelona (NE Spain), Besós, Llobregat and Onyar, upstream and downstream of WWTP discharging points. The analyses included measuring levels of 80 pharmaceutical residues in water samples by HPLC-MS, determination of the loads of different clinically relevant antibiotic resistant genes (ARGs) in both water samples and exposed animals, and assessment of toxic effects in feeding, heartbeat responses, and behavioural indicators. ARG prevalence in water, but not in gut microbiomes, was associated with the presence of bactericides in water. These results suggest that their levels were high enough to put a selective pressure over river microbial populations, but that Daphnia guts were not easily populated by environmental bacteria. Toxic effects were found in 20–43% of water samples, depending on the river, and related to water quality parameters and to pollutant levels. For example, heartbeats were correlated with salinity, whereas feeding impairment did so with high loads of suspended solids. In contrast, behavioural alterations were associated to the concentration of neuroactive chemicals. Accordingly, we hypothesize that measured neuroactive chemicals have caused the observed effects. If this also applies to local invertebrate populations, the environmental consequences may be severe and unpredictable.

Enhanced bioethanol production from Compositae plant stalks: Integrating dry acid pretreatment and fungal mediated biodetoxification

Compositae is an important economic plant with relatively high contents of water-soluble sugars in stalk section. The pretreatment of Compositae plant stalks quickly converts the water-soluble sugars into high titers of furan aldehydes, which inhibits the viability of consequent fermentation strains. This study used the typical Compositae plant stalks of sunflower, Jerusalem artichoke, and stevia as feedstocks for dry acid pretreatment under high solids loading, then a unique solid-state biodetoxification method was applied to degrade these high-titer inhibitors. The results showed that temperature and sulfuric acid concentration were two key parameters for enhancing pretreatment efficiency. Enzymatic hydrolysis yield of the above pretreated stalks reached up to 79.68%, 66.75% and 74.05%, respectively. For pretreated Jerusalem artichoke stalk, it contained 37.36% of cellulose, 2.72% of xylan, 3.04% of glucose, 11.64% of xylose, 20.54% of lignin, and some inhibitors (3.80% of acetate, 0.24% of HMF and 0.23% of furfural). After biodetoxification, 100% of furfural, 40% of HMF, and 36% of acetate were quickly removed by Amorphotheca resinae ZN1, which resulted in 55.57 g/L ethanol production (equivalent to 7.1% by volumetric percentage) with the yield of 55.54% from 73.59 g/L of glucose and 40.69 g/L of xylose by simultaneous saccharification and co-fermentation (SSCF). This study provides a combinational approach of dry acid pretreatment and biodetoxification for Compositae plant stalks biorefinery.