Soft Rock Roadway Research Articles

Controlling large deformations in soft rock roadways with integrated anchor shotcrete and grouting techniques

Effective and safe support in soft rock roadways remains a critical challenge in underground coal mining due to the extreme weakness of the rocks and their susceptibility to weathering and water invasion. This paper examines the tailgate of longwall panel 2606, a typical soft rock roadway excavated along the edges of mined-out areas with thin pillars at the Lvtang Coal Mine in Guizhou, China. Despite employing a combination of rock bolts, cable bolts, and surface support systems, significant roadway deformation was observed. The mechanisms behind this deformation were analyzed through in-situ tests and clay mineral composition analysis. These analyses revealed that the primary causes of the roadway’s substantial deformation were the low strength and weathering susceptibility of the coal and surrounding rock. A novel synergistic control strategy combining anchoring, shotcreting, and grouting was proposed for supporting soft rock roadways. Detailed numerical simulations were conducted to evaluate the deformation and stability of the tailgate under various support scenarios, validating the effectiveness of the proposed support scheme. The synergistic support strategy was implemented to reinforce the 2606 tailgate, and field monitoring was conducted to assess its effectiveness. Monitoring data indicated that rib deformation with the new support design was reduced by 66% compared to the original design. The results demonstrate that the improved synergistic support system effectively mitigated large deformations and maintained the stability of the tailgate. These findings provide a valuable engineering reference for supporting and reinforcing soft rock roadways under similar geological conditions.

Failure mechanism and control technology of soft-rock roadways subjected to high structural stress

The prevention and control of deformation and instability in high-stress soft rock roadways hold significant value for ensuring normal mine production and the safety of personnel and equipment. This study focuses on the pedestrian descent from the 11th mining area of the Yindonggou Mine, providing a thorough elucidation of the internal mechanisms leading to large deformation and instability in the roadway. It accounts for the influences of surrounding rock lithology, geological structure, and support measures. Consequently, based on the theory of rock instability, corresponding tunnel repair measures and control strategies were proposed and verified through field application. The results indicate that: (1) High strength dispersion and insufficient support resistance of the expansive weak and fractured surrounding rock sections are critical factors inducing significant deformation in the soft rock roadway of Yindonggou Mine. (2) The primary factor contributing to the large deformation disaster in the Yindonggou Mine roadway is the disturbance caused by proximate coal seam mining, which exacerbates the conflict between the high structural stress in the strata and the low strength of the surrounding rock. High-level stress initially leads to deformation in the weakly supported floor, followed by deformation and instability of the surrounding rock, ultimately culminating in the collapse of the entire roadway section. (3) Soft rock support should be designed with varying schemes tailored to the rock type and structural stress of the surrounding rock in the tunnel. For tunnels with carbon mudstone and expansive soft rock as the main roof and floor components, the support plan should primarily focus on enhancing the support stiffness of the tunnel wall. Conversely, for tunnels where sandstone predominates as the roof and floor material, the support plan should aim to restore the three-dimensional stress state of the surrounding rock and fully utilize its self-supporting capacity. (4) Based on the engineering conditions of pedestrian downhill in No.11 mining area of Yindonggou Mine, a differentiated support scheme is proposed. The feasibility and effectiveness of each support scheme are verified by numerical simulation, so as to provide valuable reference and enlightenment for similar projects.

Research on High-Strength Economic Support Technology for Soft Rock Roadway with Roof Drenching under Thin Bedrock Irregular Surface

Research on High-Strength Economic Support Technology for Soft Rock Roadway with Roof Drenching under Thin Bedrock Irregular Surface

Creep deformation characteristics and control technology in deep mine soft rock roadway

In order to control the strong ageing creep and large deformation of deep soft rock roadway effectively, with the 61–71 track on the uphill of the mining area in Suzhou, Anhui as the research background, the triaxial creep test of mudstone was conducted using the TYJ-1500 M rock mechanics testing system. The creep deformation and failure characteristics of mudstone were analyzed. Additionally, the creep deformation characteristics of deep soft rock roadways were obtained through FLAC3D numerical simulation experiment, and the control techniques for deep soft rock roadway was proposed. The results showed that the axial strain and lateral strain of the specimen were mainly instantaneous strain and creep strain under triaxial stress conditions, and the both confining pressure and the axial pressure have a significant impact on the deformation and creep failure strength of the specimen. Under the condition of high ground stress and complex geological structure, the high stress concentration of roadway roof and floor and two bottom angles is the main cause of creep failure of soft rock roadway, and the large degree of surrounding rock fragmentation and unreasonable support mode reduce the bearing capacity of surrounding rock and aggravate the creep failure of roadway. The 'anchor net cable shotcrete + floor and two corners in floor bolt-grouting + deep and shallow hole grouting + secondary reinforcement support' combined support method was proposed and industrially tested, with average deformation of the roof, floor, and two sidewalls being 111.9 and 62.5 mm, respectively, representing 13.2 and 10.3% of the deformation under the original support scheme.

A Failure Mechanism of Supports in Weakly Cemented Soft Rock Roadways and the Synergistic Support Design

A Failure Mechanism of Supports in Weakly Cemented Soft Rock Roadways and the Synergistic Support Design

Failure mechanisms and reinforcement support of soft rock roadway in deep extra-thick coal seam: A case study

The soft rock roadway in deep extra-thick coal seam is prone to large deformation disaster. In order to solve this problem effectively, taking the W3101 coalface of Xiao’kang coal mine as the engineering background, the failure mechanisms and the corresponding control technology were investigated by the methods of laboratory test, numerical simulation and field measurement. First, a series of tests were carried out on the basic mechanical properties of rock mass, in-situ stress and loose zone, and it was found that the failure mechanisms of soft rock roadway in deep extra-thick coal seam are poor lithology of surrounding rock, high in-situ stress, large loose circle and unreasonable original support. Then, based on the supporting mechanisms of grouting cable and concrete-filled steel tube (CFST) of bottom angle, a new collaborative reinforcement support (CRS) technology combining the two was proposed. Next, the numerical simulation shows that the CRS technology has good applicability in controlling large deformation of soft rock roadway in deep extra-thick coal seam. Finally, to exhibit the engineering application effect of the proposed CRS scheme, it was also applied in Xiao’kang coal mine. Comparing to the controlling effect of original support scheme, it can be seen that the average deformation of soft rock roadway reduces by 73.2 % under the proposed CRS scheme, and the steel arch frame of bottom angle is slightly deformed. Meanwhile, it is found that the grouts diffusion radius is nearly 1.21 m, and the deepest diffusion depth is 4.25 m, which also indicates again that the feasibility of the proposed CRS scheme in controlling large deformation of soft rock roadway in deep extra-thick coal seam.

Numerical experimental study on combined support of bolt-arch in circular roadway

The deep soft rock roadway is in high stress environment, and the surrounding rock is prone to large deformation. Appropriate roadway cross-section form and high-strength support are effective control methods for surrounding rock deformation. Circular roadway is widely used in mine engineering because of its uniform stress and deformation, which gives full play to the characteristics of rock compression and non-tension. With the advantages of high strength, high cost performance and stability, the application of arch frame in deep soft rock roadway is increasing day by day. Based on this, based on the engineering background of deep roadway in extremely soft rock in sea area, numerical experiments were carried out using the FLAC3D bolt-arch fine numerical simulation platform. The progressive failure characteristics of bolt-arch combined support in soft rock roadway are revealed. The influence law of roadway section form, geostress grade and lateral pressure coefficient on support effect is clarified. The results show that: (1) Under the condition of deep soft rock, the surrounding rock deformation of circular roadway is uniform. Compared with the straight wall semi-circular roadway, the deformation is reduced by about 86% at most. (2) The failure of arch frame in circular roadway has a significant influence on the final control effect of surrounding rock. When the ground stress exceeds 15 MPa, the loss of bearing capacity of arch frame is instantaneous, and the deformation of surrounding rock increases suddenly. (3) When the support of circular roadway in deep soft rock fails, the axial force of bolt is very small, and it basically does not play a supporting role. According to the research results, the support optimization design is carried out, and the field verification is obtained.

Research on crack distribution characteristics and control technology of surrounding rock in soft rock roadway under different lateral pressure coefficients

AbstractTo solve the problem of controlling large deformation of surrounding rock in deep soft rock roadway, the distribution characteristics and deformation mechanism of surrounding rock cracks in soft rock roadway under different lateral pressure coefficients are studied using numerical simulation, theoretical analysis, and field measurement. The results show that under different lateral pressure coefficients, the range of surrounding rock cracks shows three forms: round, oval, and butterfly. No matter what lateral pressure coefficient the roadway is in, the surrounding rock cracks always appear in the plastic zone, and there is a high correlation between the surrounding rock crack range and the plastic zone. The stress characteristics of the surrounding rock in the plastic zone include two main aspects. One is that the direction of the principal stress of the surrounding rock is deflected, which is manifested as an annular distribution of the direction of the maximum principal stress around the roadway. The direction of the minimum principal stress in the upper part of the roadway points to the center of the roadway, and the direction of the minimum principal stress in the lower part of the roadway deviates from the center of the roadway. Second, the ratio of the maximum to minimum principal stress in the surrounding rock is large. Under this stress characteristic, the surrounding rock in the plastic zone has strong shear dilation. The shear dilation makes the crack of the surrounding rock open so that the surrounding rock is squeezed into the roadway space, and then the roadway produces large deformation. Due to the large range of cracks in the butterfly‐shaped plastic zone, the shear dilation deformation produced by the butterfly‐shaped plastic zone is far more than that of the round/oval plastic zone. According to the crack range of roadway surrounding rock under different lateral pressure coefficients, the corresponding support scheme is put forward. Field experiments show that the support scheme can effectively control the deformation of surrounding rock and meet the requirements of roadway use.

Step by step and combined supporting technique with allowable deformation + limiting shape for soft rock roadway

Aiming at the difficult problems of the large deformation in weakly cemented soft rock roadways, the reasons of large deformation are analyzed for roadways in Hongqingliang coal mine. On this basis, the principle of step by step combined support technology based on allowable deformation + limiting shape for weakly cemented soft rock roadway is proposed, and the optimal support parameters of step by step combined technology are determined by FLAC3D. Step by step combined support technology includes the primary support of anchor bolt + anchor cable + initial shotcrete and the secondary support of U-shaped steel shed + filling flexible material behind shed + control of key parts. The comparative analysis on the site shows that the deformation rate and final deformation amount of the surrounding rock after the step by step combined support are less than those of the primary support, and the deformation of the surrounding rock can be controlled effectively after the secondary support is added. Step by step combined support is superior to the traditional bolt + anchor cable combined repair in terms of economy and efficiency. The optimal construction period of each working procedure of the step by step combined technology is 28 days after the completion of the first support, and the step by step combined support based on allowable deformation + limiting shape is an effective way to control the surrounding rock of soft rock roadway.

Theory, technology and application of grouted bolting in soft rock roadways of deep coal mines

Theory, technology and application of grouted bolting in soft rock roadways of deep coal mines

Study on Support Technology of Truss Anchor Cable Beam in Deep Soft Rock Roadway Excavation

Aiming at the difficult problem of soft rock roadway support in deep mine, the support mode of "truss anchor beam" is proposed, and the support mode technology of truss anchor beam in deep soft rock roadway driving is studied by FLAC simulation software. Combined with the measured displacement of coal and rock around underground roadway under this support mode, it is concluded that the truss anchor beam support mode can introduce the high stress of shallow coal and rock around roadway into deep area, thus effectively controlling the deformation of coal and rock around roadway and ensuring safe and efficient production of mine.

Study on Pretightening Loss Effect of Bolt Support in Deep Soft Rock Roadway

The magnitude of pretension force serves as an important indicator of the effectiveness of anchor bolt active support and is one of the significant factors influencing the stability of tunnel surrounding rock. Therefore, in practical engineering, it is crucial to establish the relationship between pretension torque and pretension force. However, current research in this field has some limitations. With a specific mine in western China as the engineering background, this paper first analyzed the influence factors of surrounding rock deformation and failure, established a mechanical model for pretension structure of anchor bolt support, and derived the quantitative relationship between pretension torque and pretension force based on hypothetical conditions. Finally, it proposed the loss effect of anchor bolt support and modified the pretightening loss coefficient for engineering application. The research results show that the actual pretightening force of anchor support is lower due to the influence of deep soft coal seam, which leads to failure of coal pillar under mining stress. The loss effect of surrounding rock on pretightening force was represented by a coefficient k, and the modified value of the coefficient was calculated as 0.19∼0.43. By applying the modified relationship between pretightening torque and pretightening force, it was found that the actual pretightening torque of 300 Nm applied to 11307 return air roadway effectively controlled surrounding rock deformation and failure, with coal pillar displacement less than 120 mm.

Study on Shear Failure Process and Zonal Disintegration Mechanism of Roadway under High Ground Stress: A Numerical Simulation via a Strain-Softening Plastic Model and the Discrete Element Method

Fracture expansion in rock masses can be observed by monitoring the break of contacts between the bounding particles via the discrete element method. The latter’s realization in this study via the PFC2D program tracked the evolution process of the zonal disintegration in an exemplary roadway-surrounding rock affected by mining. Besides, the damage evolution pattern in a high-stress soft rock roadway was simulated by the FLAC2D program using a strain-softening plastic model, revealing the effects of rock mass strength, stress state, and anchor support on the zonal disintegration of the roadway. Numerical simulation results show that in a roadway with high-level stress, the obvious fractures spread from the roadway surface to the depth of the surrounding rock along a series of geometric planes and cut the surrounding rock into rock mass blocks. Under high crustal stress, conjugate shear fractures occur near the roadway surfaces and form a closed-loop fractured zone after intersecting the conjugate fracture faces. The closed fractured zone becomes a free face, from which conjugate shear fractures develop, forming new closed fractured zones in the deep surrounding rock. By repeatedly generating the closed fracture zones, a fracture network appears in the roadway-surrounding rock. The development of zonal disintegration of roadway-surrounding rock mainly depends on the rock mass strength and its stress state. Zonal disintegration only occurs when the crustal stress of the roadway-surrounding rock exceeds its strength. When the horizontal stress is low and the vertical stress exceeds the rock mass strength, zonal disintegration only occurs on two sides of the roadway. When the vertical stress is low and the horizontal stress exceeds the rock’s mass strength, it only appears on the roof and floor. When the values of cohesion, internal friction angle, and tensile strength are reduced in the same proportion, cohesion has the greatest impact on the expansion of the zonal disintegration zone, followed by the internal friction angle, while the tensile strength effect is the least. In anchor-supported roadways undergoing zonal disintegration processes, the intact zone blocks slide relatively along the fracture surface during the process of loosening and deformation of the surrounding rock, making the anchor rods susceptible to tensile, shear, and bending actions.

Model test on failure mechanisms of deep high-stress soft rock roadways based on excavation compensation method

Traditional support (TS) is not sufficient to address the issue of large deformations in deep soft rock roadways with high stress. Based on model tests, this study considered the superposition effects of the evolution of tangential stress σ1 and radial stress σ3 on the crack propagation of excavated rock mass. Moreover, it explored the response characteristics and failure mechanisms of surrounding rock under different support modes. The results showed that, compared with the TS, the compensation support (CS) reduces the surrounding rock deformation, fracture and expansion area, and crack length by 73.7, 86.5, and 37.7%, respectively, while the roadway cross-sectional area increases by 36.8%. At 0.5R, σ3 of the shallow surrounding rock increases by 68.3%, and the peak value of σ1 at this location drops by 18.2%. The excavation effect causes σ3 and σ1 of the surrounding rock to decrease and increase, respectively. The decrease in σ3 leads to initiation of microcracks in the shallow surrounding rock, whereas the increase in σ1 causes the cracks to further open and propagate deeper. Finally, the dislocation, slippage and overturning of the fractured rock blocks along the structural planes result in bulking deformation of the shallow surrounding rock. The occurrence of microcracks in the deep surrounding rock leads to dilatation deformation. The CS strongly compensates for the stress of surrounding rock through negative Poisson’s ratio (NPR) cables, giving full play to the triaxial strength of the surrounding rock and mobilising the self-bearing capacity of the deep rock mass, thereby inhibiting the propagation and penetration of cracks. In contrast, the TS cables have a low prestress and weak excavation compensation effect, which makes it difficult to inhibit the evolution and coalescence of cracks, leading to large deformations in the surrounding rock.

Research and development of fully enclosed wire-shell support structure technology for deep soft rock roadway based on TRIZ theory

The TRIZ theory was used to accurately discover the problems to be solved in the design of roadway surrounding rock control technology. This paper tried to solve the complex issue of surrounding rock control in deep roadways from a new perspective. Based on the functional component analysis and causal axis analysis of the problem’s primary reason, simultaneously, the surrounding rock control technology was optimized through technical contradiction analysis, physical contradiction analysis, and substance and field model analysis. As a result, a fully enclosed wire-shell support technology was proposed. Finally, taking the typical soft rock roadway engineering of Pansan Coal Mine in Huainan Mining Area, Anhui Province, China, as the engineering background, the engineering application and effect evaluation were completed. This paper provides a reference for controlling the instability of deep soft rock roadways in coal mines. A new idea of optimizing roadway support engineering based on TRIZ theory was proposed.

Instability mechanism and control technology of soft rock roadways affected by mining in karst mountain area

The deformation and damage of soft rock roadways in karst mountainous area is serious, which greatly restricts the safe and efficient mining of coal resources. To explore the instability mechanism of soft rock roadway under the influence of mining, the 226 rail cross-cut of Shanjiaoshu Coal Mine in China was taken as an engineering background. The methods of field monitoring and drilling imaging were adopted to analyze the roadway failure characteristics. In addition, the distributions of the plastic zone, surface displacement, and fracture fractal evolution characteristics of the surrounding rock for different stress wave peak and stress wave frequency are compared and analyzed using UDEC software. Then, the combined support scheme of “secondary strong bolting and grouting” is proposed to control the severe deformation of the roadway. The primary support mainly adopts short hollow grouting anchor cable to strengthen the shallow broken surrounding rock within 0–3 m. The secondary reinforced support adopts long hollow grouting anchor cable or constant resistance large deformation anchor cable to fully mobilize the bearing capacity of deep surrounding rock and to ensure the long-term stability of the roadway. On-site monitoring showed that the scheme could effectively control the severe deformation of the roadway, which also provided a reference for other similar roadway support.

Large Section of Soft Rock Gob-Side Entry Retaining Surrounding Rock Control

When cutting roof and pressure relief, the impact of blasting is especially obvious on the integrity of the roof of a large-section soft-rock roadway. The reasonable parameters of blasting roof cutting were studied through using Xiaohezui coal mine -12110 roadway as the engineering background. The LS-Dyna simulation results show that: Interval blasting is beneficial to the expansion of interhole cracks and the damage to the perimeter of the hole is smaller than that of adjacent blasting, the lower the charge uncoupling factor, the larger the perimeter of the hole fragmentation zone. The mechanical model of the large-section soft-rock roadway after retrieval was established, the support resistance equation of the roadway side support and the gangue in the extraction area was derived, and the minimum support force required for the roadway side support was solved. According to the site situation, the roadway support scheme for different areas was proposed, and after continuous delamination monitoring of the roof plate, it was found that the amount of roof-plate delamination was finally stabilized within 180 mm after the working face was advanced, and the effect of leaving the roadway was good.

Application research on composite support technology of concrete-filled steel tube support in high stress and large deformation soft rock roadway: A case study

Aiming at the surrounding rock control problem of high stress and large deformation soft rock roadway. This article takes the 141712 coal haulage uphill as the engineering background in Guizhou Panjiang Mining Area. Through field investigation, theoretical calculation, numerical simulation, and industrial tests, the deformation characteristics of surrounding rock and the mechanism of roadway instability and failure were revealed. And a composite support scheme of "bolt (cable) + grouting + concrete-filled steel tube support" was designed. A strengthening support mechanical model of “Three-arch” based on the concrete-filled steel tube support technology was established. The ultimate bearing capacity of the design scheme above is calculated, which meets the support load and can maintain the stability of the soft rock roadway. Through numerical simulation analysis, the distribution characteristics of the plastic zone, stress field and displacement field of the design scheme are obtained, and the rationality of the scheme is verified. The industrial tests were successfully applied and the field monitoring results show that the deformation is within the controllable range, effectively controls the deformation of the 141712 roadway. The research results can provide a reference case for the control of soft rock roadway with high stress and large deformation under similar complex conditions.

Study on the Upper Limit of Roof Failure in Soft Rock Roadway

This study addresses the issue of large deformation in soft rock roadways, using the 50213 tailgate of Guantun Coal Mine as a case study. Field investigations were conducted to assess the condition of roadway bolts, anchor cables, and the internal damage characteristics of the surrounding rock. The upper bound method of limit analysis in plastic mechanics was utilized to construct a failure model for the surrounding rock and derive the upper limit solution of roof failure by integrating the principle of virtual work and variational extremum theorem. Physical similarity simulations were employed to investigate the fracture distribution and evolution law of the surrounding rock. Based on the deformation and instability mechanism of the roadway, optimized support parameters for soft rock roadways were proposed and verified through numerical simulation. The results indicate that the surrounding rock of the sharp corner of the roadway is initially destroyed and develops upward with increasing stress. The interconnected horizontal separation cracks at the anchorage end of the anchor cable and shear fracture zones at the two corners ultimately lead to the overall instability of the anchorage arch. Furthermore, the theoretical calculation boundary exhibited significant similarity with the failure evolution law and distribution pattern. Following the adoption of the optimized support scheme, roof subsidence decreased by 46.7% compared to the original scheme, and the amount of movement on both sides decreased by 36.2%. The control effect of the surrounding rock was favorable, and its internal stability was significantly improved, thereby effectively resolving the issue of large deformation in soft rock roadways.

Study on the deformation failure mechanism and coupling support technology of soft rock roadways in strong wind oxidation zones

Due to the influence of sedimentary environment, the coal seams and overlying rocks in the wind oxidation zone exhibit developed fractures, high rock porosity, strength attenuation, and poor self-stability. It leads to the large deformation of the surrounding rock and managing the roof of roadways difficultly. This made the roadway excavation extremely difficult. And the rendering conventional “bolt-cable-mesh (belt)-shotcrete” combined support system was not applicable. In this paper, the No. 49,104 air return roadway in the strong wind oxidation zone of the Shuiquan Coal Mine was selected as the engineering background. The change trends of the coal and rock in the strong wind oxidation zone physical and mechanical properties were revealed, and the deformation and failure mechanism was analyzed. According to the deformation and failure characteristics of the roadway in the wind oxidation surrounding rock with engineering practice, a coupling support scheme “pregrouting + anchor net and sprayed concrete + inverted arch structure + U-shaped steel + high and low-pressure, deep and shallow-hole reinforcement grouting” was proposed. A roadway grouting reinforcement diffusion range model was established in COMSOL Multiphysics, and the grouting diffusion range was then imported into FLAC3D to compare and analyze the coupling support scheme reinforcement effect of roadway in the strong wind oxidation zone. And the coupling support scheme was used to reinforce the No. 49,104 air return roadway, and the reinforcement effect was monitored in situ. Results showed that the proposed coupling support and reinforcement scheme can be employed to effectively control the deformation of the surrounding rock and the expansion of plastic zone damage. And the stability and safety of the roadway were significantly improved. This coupling support scheme was reasonably designed, and it could provide an engineering reference for the support and reinforcement of roadways in weak and crushed surrounding rocks under similar geological conditions.