Incinerated Sludge Ash Research Articles

Production of hydroxyapatite utilizing calcium and phosphorus in sewage sludge incineration ash

Sewage sludge incineration ash (SSIA), enriching the most of phosphorus (P), could be named as promising P source for P recycling and management. The novel strategy including extraction of P from SSIA by acid (HCl), purification and separation to obtain Ca liquid and Al-P liquid that could produce hydroxyapatite was investigated in this study. The P acid leaching rate was 97.9 % from SSIA at 0.2 mol/L HCl for 2 h. In P purification, P combined with Fe and Al to form precipitation (Al-P and Fe-P) with the increase of pH (<4.0). At a pH of around 4.0, the separation of Ca in the liquid phase was maximized, while Al-P and Fe-P precipitated out. Then, the Al-P precipitation could be dissolved in NaOH solution (0.2 mol/L) to separate Fe-P precipitation, that obtaining the Al-P liquid. What’s more, the high P content (P2O5, 25.5 %) in P product could be produced directly under 1.5 Ca/P molar ratio, which could be used in P fertilizer. The heavy metal content in the P product were far below the Chinese, American and EU fertilizer regulation, indicating that its environment safety. The Ca and P elements leached out during the acid leaching process were eventually recombined to form hydroxyapatite by wet-chemical purification. The cost of P recovery from SSIA was $3.06/kg P product demonstrating commercial potential of this strategy.

Valorizing waste activated sludge incineration ash to S-doped Fe2+@Zeolite 4A catalyst for the treatment of emerging contaminants exemplified by sulfamethoxazole

The global attention towards waste management and valorization has led to significant interest in recovering valuable components from sludge incineration ash (SIA) for the synthesis of functional environmental materials. In this study, the SIA was converted to an S-doped Fe2+-zeolite type catalyst (FZA) for the treatment of emerging contaminants (ECs), exemplified by sulfamethoxazole (SMX). Results demonstrate that FZA effectively catalyzed the activation of peracetic acid (PAA), achieving a remarkable degradation of 99.8% under optimized conditions. Mechanistic investigations reveal that the FZA/PAA system can generate ·OH, 1O2, O2·－, and Fe(Ⅳ), with ·OH playing a dominant role in ECs degradation. Additionally, the doped S facilitated electrochemical performance, Fe2+ regeneration and fixation in FZA. Practical application elucidated that the FZA/PAA system can work in complex environments to degrade various ECs without generating high-toxicity ingredients. Overall, valorizing SIA to FZA provides dual achievement in waste management and ECs removal.

Valorization of sewage sludge incineration ash as a novel soilless growing medium for urban agriculture and greenery

Limited open areas for urban agriculture and greenery have led to the search for innovative, sustainable growing media to strengthen the food supply and improve atmospheric quality for a resilient city. Rampant land developments have caused soil to become increasingly scarce. Sewage sludge incineration ash (SSIA), the by-product of waste-to-energy (WtE) incineration of sewage sludge, is a major municipal waste containing phosphorus-fertilizing nutrients. For the first time, we investigated the novel application of SSIA as a soilless plant-growing medium with built-in fertilizer. SSIA outperformed topsoil in bulk density, water-holding capacity, porosity, and nutrient content. However, it was found that SSIA has a high salinity and should be treated first. Wheatgrass (Triticum aestivum L.), a fast-growing glycophyte, thrived in the desalinated SSIA, showing growth and nutrient content comparable to the topsoil case. Simultaneously, it demonstrated phytoremediation. The SSIA residue was then recycled into cementitious materials, using desalinating water for mixing. SSIA upcycle into a growing medium facilitates urban resource management by utilizing nutrients in sewage waste for eco-friendly plant cultivation, benefiting urban agriculture and greenery. It is also a prudent valorization step before further recycling SSIA to reduce landfill requirements.

Municipal sludge-based low-carbon phase-change composite towards energy storage: Fabrication and investigation

The integration of municipal sludge with phase change materials for composite energy storage material fabrication benefits to sludge significant reduction and recycling, heavy metal fixation, and minimizing environmental pollution. This groundbreaking work proposed municipal sludge-derived phase-change composites utilizing potassium nitrate as phase change material to produce cost-effective, low-carbon thermal energy storage materials. Five samples with varying mass fractions of municipal sludge incineration ash and potassium nitrate were prepared through a cold-compression & hot-sintering process and then thermal properties, microscopic structure, mechanical strength, and chemical compatibility between components was investigated extensively to explore the feasibility of municipal sludge recycling for composite energy storage material fabrication. The results revealed successful encapsulation of heavy metals within the phase change composites, and the composite with a 50:50 ratio of ash to potassium nitrate exhibited superior overall performance, which boasts a thermal energy storage capacity of 330.34 J/g with temperature rising from 100 up to 380 °C, a peak thermal conductivity of 1.04 W/(m·K), remarkable mechanical strength of 153.78 MPa, and excellent thermal stability. In addition, the components of the municipal sludge incineration ash and potassium nitrate displayed exceptional chemical compatibility. This novel phase change composite holds significant potential for engineering application compared to traditional alternatives.

Accelerated de-chelation of EDTA-metal complexes: A novel and versatile approach for wastewater and solid waste remediation

Industrial waste, including wastewater and solid waste, often contains toxic heavy metals that necessitate extraction and separation prior to safe disposal or reusing them. Sewage sludge incineration ash (SSIA), a non-incinerable waste, holds significant amounts of heavy metals such as iron, zinc, copper, nickel, chromium, and lead. Recovery and reuse of heavy metals from SSIA and further application of treated SSIA sludge remain challenging. Ethylenediaminetetraacetic acid (EDTA) is widely used for heavy metals chelation in different applications. While its chelation with heavy metals is rapid and easy to achieve, the de-chelation of the metal complexes is otherwise slow (∼3 days) and challenging due to their high stability constants. In this study, we investigate the recovery of heavy metals from SSIA through chelation using EDTA, and develop, for the first time, a method to rapidly de-chelate the EDTA-metal complexes through the facile chilling process (1 – 3 h) that accelerates the separation of EDTA and metal ions. A sequential precipitation of high-purity heavy metals from the EDTA-metal complexes was demonstrated with and without de-chelation. This novel and versatile method allows the separation of many valuable compounds from the treated SSIA, including regenerated EDTA, potassium hexafluorosilicate, iron phosphate, iron(III) hydroxide, iron silicate, titanium phosphate, calcium phosphate, copper(I) thiocyanate, nickel bis(dimethylglyoximate), lead(II) sulfate, and zinc sulfide. This approach opens doors for more sustainable waste management and the recovery of valuable resources from industrial waste.

Hydrothermally Stimulated Molecular Interfaces for Augmented Electron Delocalization in Wet-Chemical Phosphorus Recovery from Incineration Ash of Sewage Sludge.

Wet-chemically recovering phosphorus (P) from sewage sludge incineration ash (SSIA) has already become a global initiative to address P deficit, but effectively isolating P from these accompanying metals (AMs) through adsorption in a SSIA-derived extract remains elusive. Here, we devised a hydrothermal stimulus-motivated thermodynamic and kinetic enhancement to gain anionic ethylenediaminetetraacetic acid (EDTA) molecular interfaces for AM enclosure to resolve this conundrum. A new dosage rule based on the EDTA coordination ratio with AMs was established for the first time. Upon hydrothermal extraction at 140 °C for 1 h, the P extraction efficiency reached 96.7% or higher for these obtained SSIA samples, and then exceptional P sequestration from these EDTA-chelated AMs was realized by the peculiar lanthanum (La)-based nanoadsorbent (having 188.86 mg P/g adsorbent at pH ∼ 3.0). Relevant theoretical calculations unraveled that these delocalized electrons of tetravalent EDTA molecules boosted the enclosure of liberated AMs, thereby entailing a substantially increased negative adsorption energy (-408.7 kcal/mol) of P in the form of H2PO4- through intruding lattice-edged carbonates to coordinate La with monodentate mononuclear over LaCO5(1 0 1). This work highlights the prospect of molecular adaptation of these common extractants in wet-chemical P recovery from various P-included wastes, further sustaining global P circularity.

Understanding particle adhesion of sewage sludge incineration ash at high temperatures: Effect of physical characteristics

Ash particle adhesion at high temperatures in thermochemical processes is a serious problem, and adhered ashes cause operational problems for processing plants, resulting in inefficient and unstable operation. A major mechanism of adhesion is the formation of a liquid phase due to melting of the ash components with low melting points, which results in a liquid bridge force, which is an attractive force. Therefore, the chemical characteristics of the ashes have been carefully studied to understand the adhesion phenomenon. However, each ash is also characterized by its physical properties such as particle size and packing ability. In this study, we focused on the physical characteristics of sewage sludge incinerated ashes collected from commercial incineration plants and carefully examined their relationship to adhesion. We found good correlations between particle size or porosity of the powder bed and adhesiveness at both ambient temperature and 800 °C. Understanding particle adhesion based on physical characteristics is simpler than considering complicated chemical characteristics and is useful for predicting particle adhesion at high temperatures.

Recovery of phosphate from incineration ash of sewage sludge by chlorination and carbo-chlorination

In this study, the volatilization behavior of the constituent elements of sewage sludge incineration ash (SSA) with and without carbon during the chlorination was investigated for recovering P. For chlorination of SSA, Fe and K volatilized from 700 to 800 °C, no volatilization of P was observed. For chlorination of SSA with carbon, Fe, P, and Si volatilized from low temperatures, reaching volatility rates of 80, 55, and 35 %, respectively, at 1000 °C. When chlorinated SSA/C (sample with carbon added to chlorination residue prepared at 1000 °C for 30 min holding), P volatilized from 800 °C (10 %), reaching a volatilization rate of 75 % at 1000 °C. P volatilization increased from 10 to 55 % until 60 min holding at 800 °C without volatilization of Si, Mg, and K. Although P volatilization progressed at 900–1000 °C holding, Al, Mg, and Si also volatilized. These results indicate that combination of chlorination/carbo-chlorination is suitable for selective volatilization of P.

Bioavailability transition path of phosphorus species during the sewage sludge incineration process

Sewage sludge incineration ash (SSIA) is rich in phosphorus (P), thus being considered as a reliable source of phosphorus recovery. Different P species behaved significant bioavailability. Based on this, a comprehensive investigation into the bioavailability transition path of P species during sewage sludge (SS) incineration was conducted. P predominantly existed in the form of inorganic phosphorus (IP) in SS with a higher concentration of non-apatite inorganic phosphorus (NAIP) and less concentration of apatite inorganic phosphorus (AP). During the SS incineration process, OP existed in the flocs and cell structures of SS underwent destruction, the released P then combined with metal elements such as Ca, Mg, Fe, and Al to form AP species (Ca/Mg–P) and NAIP species (Fe/Al/Mn–P), and the NAIP decomposition to release into gas phase. This was the initial step for enhancing the bioavailability of P species. As temperature increased and the incineration process progressed, the low-temperature-resistant NAIP dissociated, and the metal-binding sites of Al, Fe and Mn in NAIP species were gradually replaced by the Ca and Mg thus forming thermal stability AP species (Ca/Mg–P, such as CaHPO4, Ca2PO4Cl, and Mg3(PO4)2 et al.). This step was crucial for the bioavailability improvement of P species during the incineration process. Therefore, the IP proportions in TP were extremely high (＞98%), and this value gradually increased as incineration temperature raised. The higher incineration temperature, the lower NAIP concentration and higher AP concentration. Besides, additives such as coal/rice husk/eggshell played a significant affect. Additives wither higher Ca content were inclined to react with P to form Ca/Mg–P (AP), while the presence of SO2 would react with Ca metals to form CaSO4 thus inhibiting the formation of AP species (such as CaHPO4 and CaPO4Cl). This results could provide theoretical support for the efficient and directional migration of P during sewage sludge incineration.

Activated Sludge Incineration Ash Derived Fenton-like Catalyst: Preparation and Degradation Performance on Methylene Blue

Activated Sludge Incineration Ash Derived Fenton-like Catalyst: Preparation and Degradation Performance on Methylene Blue

Study on the fate of phosphorus, fluorine and chlorine in sludge during incineration

Sludge is often incinerated to achieve complete harmlessness and maximum capacity reduction, but the utilization of P (phosphorus) and the environmental pollution of F (fluorine) and Cl (chlorine) released from sludge incineration are usually ignored. In this paper, a series of experiments were employed to inquire into the conversion of various forms of P and the release of various forms of F and Cl after sludge incineration at different temperatures; the agriculture application prospect of P in sludge incineration ash and the environmental pollution caused by the release of F and Cl were discussed. The results show that P in sludge mainly exists as NAIP (non-apatite inorganic P) which biological effect was small. In the process of sludge incineration, InorgP (inorganic P) began to volatilize at 900 ℃, and the remaining P in sludge ash was 30.96 % at 1100 ℃. The forms of P in sludge incinerated at different temperatures varied considerably: a small amount of OrgP (organic P) in the sludge was converted into InorgP at 400 ℃; with the increase of incineration temperature, AP (apatite P) increased gradually, with 3.00 × 103–7.98 × 103 g/t in sludge ash at 700–1100 ℃. At 900 ℃, the content of AP in incineration ash was the highest, accounting for 58.98 % of Total P, which was the most suitable for slow-release phosphate fertilizer. At 600–1100 ℃, more Cl release, with a release rate of 50.61–92.70 %, among which the Cl for HCl (ClHCl) was 1.64 × 103–1.95 × 103 g/t at 700–1100 ℃. The F release rate was 1.52–37.39 %, among which the InorgF (inorganic F: mainly refers to F in HF and SiF4) was 1.13–27.91 g/t at 300–1100 ℃, the release amount of OrgF (organic F) was 1.59–1.86 g/t at 600–800 ℃. It can be seen that after incineration above 700 ℃, the sludge incineration ash may be used as a slow-release phosphate fertilizer, the release of Cl has greater environmental pollution and instrument corrosion than that of F, and the exhaust gas from sludge incineration cannot be discharged directly into the atmosphere.

Efficient anaerobic digestate valorization: Nutrient recovery strategy for enhancing soil fertility in arid agricultural regions

Efficient nutrient cycling in agroecosystems is essential for sustainable agriculture, and the utilization of waste products from various industries can contribute to this process. In this study, we investigated the potential of using anaerobic digestate from food industry waste (sugar beets and food waste) as a nutrient source for fertilizer production. Digestates were sanitized using a mixture of inorganic acids (H2SO4 and H3PO4) or alkaline (KOH), with acidic hydrolysate yielding a higher concentration of amino acids (1981 mg/L) compared to alkaline (186 mg/L). The acidic hydrolysate was centrifuged, and the liquid fraction was used to create a foliar fertilizer. The solid fraction, acidic hydrolysate, sewage sludge incineration ash, and additives (ammonium nitrate, urea with urease inhibitor) were employed to formulate three granular fertilizers. Nitrogen balances were analyzed using Sankey charts for each fertilizer formulation. The highest nitrogen losses (45.90 kg N/1 kg formulation) were recorded in the production of fertilizer containing ammonium nitrate. The fertilizers' effectiveness was evaluated through preliminary wheat germination tests. The highest yields observed for the foliar fertilizer (1% dose) and granular with the addition of urea with a urease inhibitor (20% dose) groups, where fresh sprout mass was approximately 18% and 23% higher than the control, respectively. These findings demonstrate the potential of using anaerobic digestate from food industry waste for nutrient recycling in agroecosystems, contributing to sustainable agriculture.

Utilizing CaCl2 to promote the enrichment and bioavailability of phosphorus in incinerated sludge ash.

Recovering phosphorus from incineration sludge sewage ash (ISSA) is a well-established technology, with a greater recovery potential than that of supernatant or sludge. ISSA can be utilized as a secondary raw material in the fertilizer industry, or as a fertilizer if heavy metal concentrations do not exceed permissible limits, thus reducing the cost of phosphorus recovery. Increasing the temperature to produce ISSA with higher solubility and plant availability of phosphorus is advantageous for both pathways. But a decrease in the extraction of phosphorus is also observed at high temperatures, thereby diminishing the overall economic benefits. In this study, CaCl2 was utilized to mitigate the decrease in the extraction rate and also to promote the bioavailability of phosphorus. The addition of CaCl2 (80 g/kg of dry sludge) effectively promoted the conversion of non-apatite inorganic phosphorus to apatite inorganic phosphorus at a rate of 87.73% at 750 °C. Furthermore, the decrease in the extraction rate of phosphorus at 1,050 °C was comparatively smaller in the presence of CaCl2. If iron flocculants are used to capture P in wastewater management, it may be necessary to pay special attention to the amount of addition and incineration temperature to maximize the economic potential of recycling.

Copper Stabilization in Glass-Ceramics: Effect of CaO and SiO2 on CuAlxFe2-xO4 Formation

Industrial activities discharge heavy metal-laden wastes; and copper is one of these metals that can be stabilized after ceramic sintering by Al- or Fe-containing precursors. Besides traditional precursors, Al- and Fe-containing solid wastes (e.g., sewage sludge incineration ash, coal fly ash) were found equally capable of copper stabilization when they were adopted in the reaction matrices. However, the effect of CaO and SiO2, the predominant components in most of the inorganic solid wastes, on metal transformation and stabilization has not been addressed. Therefore, a CaO-SiO2-CuO-Al2O3-Fe2O3 reaction matrix was proposed in this study, focusing on the effect of CaO and SiO2 on copper transformation and immobilization. Results showed that a single-phase CuAlxFe2-xO4 spinel solution was developed in the system without CaO and SiO2, whereas the addition of CaO led to the generation of two separate spinel phases: CuAl2O4 and CuFe2O4. Compared with CaO, the existence of SiO2 showed less impact on the phase transformation. The effect of sintering temperature and additive dosage was also illustrated in this study and the results provided useful guidance for the optimization of reaction systems to achieve beneficial utilization of solid wastes for heavy metal stabilization.

The assessment of phosphorus recovery potential in sewage sludge incineration ashes — a case study

A sewage sludge incineration ash contains large amounts of phosphorus, which are considered as a novel anthropogenic waste–based substitute for phosphorus natural resources. Phosphorus is accumulated at most in phosphate minerals of whitlockite structure, that contain Fe, Ca, and Mg and in the matrix composed of Si, Al, Fe, Ca, P, Mg, K, Na in various proportions. The goal of this study was to estimate phosphorus recovery potential. A four-stage sequential extraction, following the modified Golterman procedure, was applied. Separation of four independent fractions enabled to understand better the manner of phosphorus occurrence in the studied ash. The results of the extraction indicated the greatest release of phosphorus combined with organic matter using sulfuric acid. The release was on average at the level of 64%. The chelating Na-EDTA compound indicated lower ability to extract phosphorus (at the level of 35%), and the highest ability to extract heavy metals and potentially toxic elements (As, Zn, Mo). The sequential extraction led to the total recovery of phosphorus of around 40–60%

Biochar as carbon sequestration material combines with sewage sludge incineration ash to prepare lightweight concrete

Sewage sludge incineration ash (SSIA) is a solid waste containing heavy metal pollutants, which could be recovered as construction material via cement solidification. Biochar, as a carbon sequestration material, has properties of water absorption, metals immobilization, electron donor, etc. This study produced lightweight concrete (LC) with the ratio of SSIA to Portland cement being 1:1 (w/w), and incorporated peanut shell biochar produced at 500℃ and 700℃ pyrolysis (BC500, BC700) with addition rates of 1–5 %. Both BC500 and BC700 increased the mechanical properties of the LC at their optimal addition rates, i.e., 5 % BC500 and 3 % BC700 respectively, achieved 10.8 MPa and 11.1 MPa compressive strength, 2.1 MPa and 2.8 MPa flexural strength, being much higher than the control (6.2 MPa compressive strength and 1.35 MPa flexural strength). Biochar also significantly enhanced the water resistance of LC by 56.3 % (BC500) and 60.4 % (BC700). Instrumental analysis (TGA, XRD, SEM-EDS and heat flow) revealed that the alkaline and porous biochar promoted and prolonged the hydration reactions with forming more cementitious materials such as calcium silicate hydrate and ettringite. Biochar simultaneously strengthened the metals immobilization in LC including Cr, Cu, Zn, Mn, As and Cd, especially it acted as electron donor to reduce Cr(VI) into Cr(III) with less toxicity and mobility. Based on leaching test, it was confirmed that converting 1-ton biomass into biochar and incorporating into SSIA-based FC could achieve 541 and 980 kg CO2eq carbon sequestration for BC500 and BC700 respectively.

Effect of Corn Straw Blending on Phosphorus Specification and Bioavailability of Incinerated Sludge Ash

Phosphorus is a depletable resource, and the consumption of phosphorus fertilizer increases with the growing population size. Phosphorus recycled from incinerated sludge ash can be a complement to phosphatic fertilizers in districts suffering from phosphorus resource shortages (e.g., Germany, Japan, and Sweden). The apatite inorganic phosphorus (AP) content in incinerated sludge ash is a key factor influencing the recoverability and bioavailability. Biomass straw is rich in calcium and magnesium minerals and can be used as an additive to be blended with sludge to increase the AP content. However, most of the current studies added excessive amounts of calcium-based or biomass additives, and the bioavailability of various Ca–Mg–P minerals generated after the addition of biomass has not been systematically discussed. In this study, the changes of the phosphorus form in the mixed sludge and biomass with Ca/P in the range of 1.0–2.5 are studied, and the influence of temperature and additives on the phosphorus form and the bioavailability of phosphorus in the ash samples are discussed by combining X-ray diffraction and citric acid (CA) leaching experiments. The AP content is very low in the residue of the sludge or corn straw (CS) that has been burned individually. The sludge and the blended sludge and CS were incinerated at various temperatures. As the incineration temperature increased, the conversion of non-apatite inorganic phosphorus (NAIP) to AP was promoted, but the bioavailability did not change until 1050 °C for samples with a Ca/P of 2.5. In the range from 750 to 950 °C, higher temperature promotes the formation of Ca2P2O7 and CaP2O6. CaP2O6 is insoluble in CA; thus, the bioavailability changes little from 750 to 950 °C, although the AP content increases. With the increase of Ca/P, the conversion of NAIP to AP and the bioavailability of phosphorus were promoted. For the blended sludge and CS ash, Ca7Mg2P6O24 appears at 950 and 1050 °C and the bioavailability also increases.

Chemical activation of pozzolanic activity of sludge incineration ash and application as row bonding materials for pervious ecological brick

Some incineration ashes, such as fly ash, blast furnace slag etc., have emerged as eco-friendly alternatives to ordinary Portland cement in order to reduce the environmental impacts. However, it is still unclear that the sludge incineration ash (SIA) which comes from lake or river sludge after incineration can also be used as that or not. In this paper, the pozzolanic activity and chemical excitation assay of SIA were experimentally studied in order to be used as a raw bonding material, and the performances of pervious ecological brick prepared with SIA were investigated. The results showed that the activity index of SIA was similar as that of FA, and it can be used as auxiliary cementing material in concrete instead of part of cement. The hydration process of incineration ash in cement-SIA composite cementitious system can be promoted by chemical activators such as NaOH, Na2SO4, Na2SiO3 and NaAlO2. The activation effect on SIA of multi-component exactor combination which optimized by orthogonal experimental methods was better than that of a single component exactor. It is a new green disposal path of sludge from lake or river which contains humus and pollutants. The permeability, water conservation and freezing resistance of pervious ecological brick which prepared with the SIA-cement paste can meet the engineering application requirements.

Leaching of Titanium Dioxide Nanomaterials from Agricultural Soil Amended with Sewage Sludge Incineration Ash: Comparison of a Pilot Scale Simulation with Standard Laboratory Column Elution Experiments.

Nanoscale titanium dioxide (nTiO2 (Hombikat UV 100 WP)) was applied to sewage sludge that was incinerated in a large-scale waste treatment plant. The incineration ash produced was applied to soil as fertilizer at a realistic rate of 5% and investigated in pilot plant simulations regarding its leaching behavior for nTiO2. In parallel, the applied soil material was subject to standard column leaching (DIN 19528) in order to test the suitability of the standard to predict the leaching of nanoscale contaminants from treated soil material. Relative to the reference material (similar composition but without nTiO2 application before incineration) the test material had a total TiO2 concentration, increased by a factor of two or 3.8 g/kg, respectively. In contrast, the TiO2 concentration in the respective leachates of the simulation experiment differed by a factor of around 25 (maximum 91.24 mg), indicating that the added nTiO2 might be significantly mobilisable. Nanoparticle specific analysis of the leachates (spICP-MS) confirmed this finding. In the standard column elution experiment the released amount of TiO2 in the percolates between test and reference material differed by a factor of 4 to 6. This was also confirmed for the nTiO2 concentrations in the percolates. Results demonstrate that the standard column leaching, developed and validated for leaching prediction of dissolved contaminants, might be also capable to indicate increased mobility of nTiO2 in soil materials. However, experiments with further soils are needed to verify those findings.

ЭЛЕКТРОФИЗИЧЕСКАЯ ИНТЕНСИФИКАЦИЯ ИЗМЕЛЬЧЕНИЯ И МОДЕЛИРОВАНИЕ ПРОЦЕССА СМЕШЕНИЯ СЫПУЧИХ НЕОРГАНИЧЕСКИХ ВЕЩЕСТВ

The working hypothesis previously confirmed at Phosphorit JSC (Kingisepp, Leningrad Region) on the significant effect of static electricity on the efficiency of grinding in cement clinker ball mills was successfully tested at the cement production. The method of electrophysical neutralization of static electricity charges has opened up the possibility not only to increase the productivity of grinders (by 12-18% wt.) or save energy for the electric drive (up to 20% rel.), but also made it possible to obtain homogeneous mixtures of dispersed inorganic powders, for example, a clinker encryption preparation, for example, when clinker is charged with sludge incineration ash. The homogeneity of such mixtures experimentally confirms the validity of the proposed mathematical model of the mixing process. The resulting dry mixtures showed the practical invariability of the mechanical strength of the cement stone based on them. The saving of the main binder-clinker was up to 15 wt. %, thus solving the problem of sludge incineration ash utilization