Size Of MnS Inclusions Research Articles

Evaluation and Analysis of the Influence of Rare-Earth Ce on Inclusions in Heavy Rail Steel

The effect of rare-earth Ce on the evolution behaviour of inclusions in heavy rail steel was studied. The addition of Ce can significantly reduce the number and size of class A, B, D, and Ds inclusions in the heavy rail steel smelting process. According to the statistical analysis of the size of inclusions in steel, the number and size of A and B inclusions in steel tend to decrease significantly, while D and Ds inclusions disappear. Ce splits the aluminium inclusion into several small-sized inclusions and improves the morphology of the large-size aluminium inclusion, thereby making aggregation and growth difficult while facilitating easy floating and removal. Because the addition of Ce reduces the concentration of S element in steel, MnS inclusions are difficult to grow. The decrease in the number and size of core inclusions required for MnS growth leads to a corresponding decrease in the number and size of MnS inclusions. Meanwhile, the S element also easily gathers on the surface of CaO–MgO–Al2O3–SiO2–CeO inclusions, forming composite inclusions that are more easily removed, thus reducing the quantity and size of MnS inclusions.

Characterization of precipitation, evolution, and growth of MnS inclusions in medium/high manganese steel during solidification process

MnS as a main manganese-containing inclusion in medium/high manganese steel, which can be determined to the mechanical properties of steel. However, the precipitation and evolution mechanism of MnS in medium/high manganese steel is still unclear due to the special solidification properties and element segregation behavior. Hence, the effects of sulfur content, manganese content and cooling rate on the precipitation, evolution, and growth behavior of MnS inclusions in medium/high manganese are various experimentally characterized and thermodynamically elucidated in the present work. The results of 2D and 3D observation indicated that the morphology of MnS in medium manganese steel were transformed from globular and spindle-like (type I MnS) into large-sized rods (type II MnS) and dendritic (type D MnS), when sulfur content was increased from 78 ppm to 1578 ppm. Particularly, the spatial distribution and structure of MnS inclusions are elaborated in detail through X-ray micro-CT observations, which are discussed by defining the quantitative topography parameters and statistical analysis. Based on in situ CSLM observations, MnS precipitation path in high sulfur medium manganese steel was monitored as L → (L + δ + MnS) → (δ + MnS) → (δ + γ + MnS) → (γ + MnS) → (α + γ + MnS) → (α+MnS). Simultaneously, the Scheil-solidification calculations demonstrated that MnS is precipitated at the interdendritic region where the solid-liquid states are coexisted, which is caused by the segregation of sulfur and manganese. Moreover, increasing sulfur content generates the earlier precipitation, and leads to the significant increase in the number and size of MnS inclusions. Besides, the increase of manganese content promotes the transition of MnS from globular to polyhedral shape, which is attributed to the dissociative eutectic reaction of MnS formation preferentially takes place earlier in case of high manganese steel. It is also found that the decreasing of cooling rate and increasing the manganese content tends to increase the number and size of MnS inclusions, which is resulted from the long growth times of high manganese steel induced by large solid-liquid temperature differences. This work provides a systematic understanding of the precipitation and evolution of MnS inclusions in medium/high manganese steel.

Behavior of MnS inclusions during homogenization process in low-alloyed steel FAS3420H

Abstract Sulfur is added to low-alloyed steel FAS3420H to improve the free-cutting property of the steel. Elongated MnS inclusions usually deteriorate the mechanical and process performance of steels, so the control of shape and size of MnS is essential. The statistical analysis of MnS inclusions in as-cast and rolled steels at different positions shows that the distribution and aspect ratio of MnS in rolled steel are closely related to the quantity and size of MnS in as-cast one. The in situ observation and experimental results reveal that homogenization treatment effectively reduced MnS inclusions size and transformed their shape to globule or ellipsoid. Significant change of quantity and size of MnS inclusions was identified only when the soaking time exceeds 5 h at 1,250℃. Additionally, a kinetic model is presented to quantitatively characterize the behavior of MnS inclusions during homogenization process.

Induced-Pitting Behaviors of MnS Inclusions in Steel

AbstractThis paper investigated the effects of MnS inclusions on inducing pitting in steel. Three different cooling methods were used to control the morphology, size, and distribution of MnS inclusions. AC (alternating current) impedance spectroscopy experiments and potentiodynamic polarization experiments were carried out for different sizes of MnS inclusions. The corrosion immersion experiment was conducted to study the pitting corrosion process in different morphologies of MnS inclusions. The experiment results showed that pitting corrosion occurred around MnS inclusions and pitting was induced along the junction of MnS inclusions and their surrounding steel matrix. Also, the sensitivity of inducing-pitting of MnS inclusions was changed with the change of the average size of MnS in steel and it had a critical size of MnS. The deeper the MnS inclusions were buried in steel matrix, the more difficult it was for it to dissolve and fall off. Herein, it would cause greater damage.

Effect of Titanium Addition on the Formation and Distribution of MnS Inclusions in Steel during Solidification.

Effect of titanium addition on the size and dispersion of MnS inclusions in Fe-0.1 C-1 Mn-0.025(mass%) base alloys has been investigated by microscopy. Titanium addition brings about a marked decrease in the size of MnS inclusions which are otherwise large and globular in Ti-free specimens. The formation mechanism of MnS inclusions is discussed on the basis of phase diagram information and thermodynamics of particle engulfment during solidification. It is shown that the reduction in size of the MnS particles consequent on Ti addition is directly the result of successive nucleation events involving (Ti,Mn)O and MnS at the solid/liquid interface of iron.