To enhance intelligent manufacturing capabilities and achieve the goal of online real-time high-precision monitoring of tool wear with small sample data, this paper proposes a multi-source information fusion method for turning tool wear monitoring based on the multi-kernel weighted Gaussian process regression (MKW-GPR) model. Firstly, the framework and process of multi-source information fusion for turning tool wear monitoring are established, and the experimental platform is constructed. Secondly, a full-life cutting experiment of the turning tool is conducted. During the experiment, tool wear image data and multi-sensor signal data, including cutting force and vibration signals, are collected. Then, the experimental data were processed to construct a dataset with multi-source information fusion, leading to the establishment of the MKW-GPR model. Subsequently, the experimental dataset was employed to validate the effectiveness of the turning tool wear monitoring model. The results demonstrate that, in recognizing the wear state, the MKW-GPR model exhibited superior recognition performance compared to the single kernel function Gaussian process regression model. Furthermore, in predicting the wear value, the MKW-GPR model is better than the long short-term memory (LSTM), random forest (RF), and scalable end-to-end tree boosting (XGBoost) models. During the small sample size a priori point data prediction performance test, the MKW-GPR model achieved the highest accuracy, with a maximum relative error of only 1.92% in predicting tool life during the severe wear stage. These findings substantiate the feasibility and effectiveness of the proposed turning tool wear monitoring method.
Read full abstract