Abstract High birefringence fibers are significant in the terahertz technology field, serving as waveguides for terahertz transmission. They are applicable in various fields such as communication, imaging. Integrating metal microstructures into polymer microstructured optical fibers can effectively modulate the transmission characteristics of the fiber, enhancing birefringence and reducing loss, thereby achieving better performance compared to traditional single-material fibers. This paper presents a structurally simple terahertz high birefringence microstructured fiber, where the introduction of gold microstructures enhances the birefringence of fiber, with a maximum birefringence of up to 1.089 × 10−2. We also discuss several manufacturing errors that may occur during the fiber fabrication process. The results indicate that the designed fiber exhibits significant manufacturing tolerance. Variations in the thickness and angle of the gold microstructures, as well as the angular offset of the elliptical cladding wall, peak-to-valley errors, and changes in the aspect ratio of the elliptical tube, have relatively minor effects on the overall transmission performance. The research findings provide insights for designing subsequent high birefringence terahertz fibers, thereby propelling advancements in this field. They offer a theoretical basis for the preparation of related microstructured fiber structures and provide valuable understanding for optimizing fiber manufacturing processes.
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