For many compounds, small needle crystals could be easily formed, and crystals with other morphologies are quite difficult to be obtained by a simple crystallization method, which will result in difficulties for downstream processing. To improve the properties of the solid state product, such as flowability, compressibility, and so on, new crystallization technology needs to be developed and designed. In this work, the manipulation of morphology and size distribution of the crystalline product was investigated by using zoxamide as a model compound. Reasons for the stubborn appearance of small needle zoxamide crystals in various solvents were explained from the intermolecular interaction by analyzing the crystal structure data. The solubility data of zoxamide in pure solvents and in ternary solvent systems were determined to aid the choice of a good solvent and poor solvent and to help to determine the agglomeration zone. The effect of process parameters on the morphology and size distribution of zoxamide ...
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