Extensive research has been conducted in the past on the crystallographic characteristics of γ-Al2O3 support materials due to their advantageous properties in heterogeneous catalysis. While their structure is most commonly described as spinel, their intrinsic disorder and nanostructure have prompted alternative models involving tetragonal space groups, supercells, or occupancy of non-spinel positions. X-ray pair distribution function (PDF) analysis has further postulated the existence of short-range order domains with structural remnants from boehmite precursors from which γ-Al2O3 is commonly prepared via calcination. In this PDF study, we now show that a recently theoretically found monoclinic δ5-Al2O3 phase is, in fact, best suited for describing the structure of different commercial Al2O3 supports, as well as a self-prepared and an industrial Ni/Al2O3 methanation catalyst. Furthermore, in situ experiments under catalytic cycling in the methanation reaction demonstrate that the nanoscale structure of this δ5 phase is preserved during cycling, pointing towards the high stability of the therein-represented disorder. A complete description of the disordered Al2O3 support structure is crucial in the field of heterogeneous catalysis in order to distinguish disorder within the bulk support from additional interfacial restructuring processes such as surface oxidation or spinel formation due to nanoparticle–support interactions during catalytic cycling in in situ scattering experiments.
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