Laser cutting is a highly accurate and adaptable method frequently employed in manufacturing to cut various materials, especially sheet metal. Nonetheless, challenges such as optimizing material use and enhancing cutting efficiency are significant concerns. This paper introduces a new splitting technique aimed at tackling these by reducing the amount of sheet material needed and improving cutting efficiency. The method consists of carefully dividing intricate cutting designs into smaller, more manageable parts, which can be rearranged to decrease waste and lower overall material consumption. This approach utilizes advanced algorithms to optimize the arrangement of these parts on the material sheet, maximizing material utilization. Moreover, the method integrates an efficient path planning strategy that reduces the laser head's travel distance, thus minimizing cutting time and energy use. Experimental findings indicate that this splitting technique substantially cuts down on material waste while boosting cutting speed, presenting a viable solution for industries seeking to improve productivity and sustainability in their laser cutting processes. KEYWORDS: Laser Cutting; Optimizing material; Cutting Efficiency; Material Consumption; Utilization; productivity; sustainability.