Series Hybrid Electric Vehicle Research Articles

Research on the Performance Characteristics of a Waste Heat Recovery Compound System for Series Hybrid Electric Vehicles

In this paper, a waste heat recovery compound system for series hybrid electric vehicles is established. The existing components of vehicle air conditioning are used in the organic Rankine cycle (ORC) to realize miniaturization. The waste heat recovery compound system is constructed using GT-SUITE, and the objective of the analysis is to increase the power output and engine thermal efficiency increase ratio (ETEIR). The effects of the expander speed, pump speed, working fluid mass flow rate, and working fluid type on the waste heat recovery compound system are analyzed. The simulation results show that the optimal schemes for the ORC system and compound system corresponding to the expander speed and pump speed are 1000 pm, 2500 rpm, 1200 rpm, and 2500 rpm, respectively. Compared with the ORC system, the maximum power output of the compound system with the same working fluid in three states (1500 rpm, 2500 rpm, and 3500 rpm) of the engine is increased by 21.67%, 24.05%, and 28.23%, respectively. Working fluid supplies of 0.4 kg/s, 0.4 kg/s, and 0.6 kg/s in the three engine states are also considered the best solutions. The working fluid R1234yf and R1234ze are the preferred choices for a waste heat recovery compound system, which have a high system power output and ETEIR and are environmentally friendly.

Time-delay-aware power coordinated control approach for series hybrid electric vehicles

Series hybrid electric vehicles (S-HEVs) have attracted extensive attention thanks to the simple structure and excellent efficiency, which power transfer rely on high-voltage microgrids consisting of engine-generator set, battery, motor, and other actuators. However, with possible communication time delays (CTDs), the interaction between the actuators and control unit in terms of state and control command is desynchronize, resulting in the unstable operation of S-HEVs, such as engine stalls and bus voltage jitter. This presents a great challenge to the power coordinated control approach (PCCA) design that controls different actuators. Motivated by the mentioned above, this paper presents a time-delay-aware PCCA to achieve the stable driving of S-HEVs. First, an integrated powertrain control-oriented model that incorporates communication is built. Second, an increment model predictive control method (MPC) is designed. And then by leveraging the Lyapunov-Razumikhin stability theorem, a stability condition is derived by defining a parameterization weight matrix and known upper bound of CTDs, reducing the complexity of parameter designing. Additionally, an adaptive mechanism is designed to extend application of the proposed approach in unknown CTDs condition. Finally, the hardware-in-the-loop experiment is performed, and the results demonstrate that the presented approach in the mean and root mean square of the engine speed error and DC-bus voltage error decrease 39.87%, 43.85%, 44.67%, and 79.94% than nominal MPC in one period CTDs condition, respectively. And for the larger CTDs condition, the proposed method also shows efficient robustness. These substantiate that the proposed control method effectively improves vehicle running stability when encountering CTDs.

OPTIMISATION OF HYBRID ELECTRIC VEHICLE ENERGY MANAGEMENT USING MACHINE LEARNING

The focus of the research is on the optimization of the hybrid electric vehicle energy management using machine learning. The objective of this research is to develop the algorithm by using Support Vector Machine (SVM) and to identify the optimal operation mode for SHEV based on the power demand use by using the algorithm. First of all, this research focus on the series hybrid electric vehicle and the vehicle used is an all-terrain vehicle (ATV). Suitable formula will be used to complete the modeling of the vehicle in Energetic Macroscopic Representation (EMR) form and the model constructed by using Matlab Simulink. Then, Support Vector Machine is used to optimize the energy management in the vehicle. The training data from New European Driving Cycle (NEDC) and Worldwide harmonized Light vehicles Test Cycles (WLTC) with 3 classes will put be inside the SVM to undergo training and then the optimal operation modes for each driving cycle will be obtained by using Linear SVM. Then, the obtained results which are the predicted operation mode using the driving cycles and are plotted in the graph. The pattern of the graph is analyzed and then the best predicted operation mode with the highest accuracy among all the driving cycles is chosen. The trained model of the driving cycle with the highest accuracy is used to predict the optimal operation mode for ATV so that to have higher efficiency in energy management by using the Classification Learner inside the Matlab.

High conductive polymer PANI link Bi2MoO6 and PBA to establish “tandem hybrid catalysis system” by coupling photocatalysis and PMS activation technology

In order to design an efficient advanced oxidation system to improve the inherent limitations in removing refractory organic pollutants, we couple photocatalysis and peroxymonosulfate (PMS) activation technology to establish a tandem hybrid catalysis system inspired by series hybrid electric vehicles. Among them, Bi2MoO6, as an electric power source, can be driven by fuel (light) to generate continuous power (electron) input into the prussian blue analogues (PBA) through the transmission shaft polyaniline (PANI), allowing it to respond quickly and continuously activate PMS. Therefore, it exhibits excellent catalytic performance to degrade DC increased by 55%, and the catalytic rate constant k increased by 7 times compared with the PMS alone. Continuous flow experiments are explored to reveal the feasibility of engineering applications. This study provides a new strategy of tandem hybrid catalysis system to drive future advanced water treatment technologies.

A short-term prediction-based efficient optimization power control strategy for heavy-duty hybrid electric vehicle

This study proposes a short-term prediction-based power control strategy using the modified iteration sequential clustering quadratic programming (MISCQP) algorithm for heavy-duty series hybrid electric vehicles (SHEVs). In this strategy, a power preconditioning method is established on the basis of demand power prediction which guarantees the stable power output under transient high-power condition. Through the prediction sequence, MISCQP algorithm is proposed to solve receding horizon problem and achieve real-time control by improving the iteration efficiency. For this purpose, the clustering algorithm is designed to skip the unnecessary short step in the iteration which is too few to obtain sufficient descent. The iteration points in various iteration domains are clustered and the corresponding cluster centers are obtained. Next, the aforementioned clustering results are introduced to improve the termination criterion. The updated criterion turns to skip the short step when the distance of cluster centers of various iteration domains varies within the set threshold. Finally, the performance of the proposed strategy is validated both in simulation and hardware-in-loop tests. The results reveal that the proposed strategy achieves 5.00 %, 5.86 %, 6.27 % less fuel consumption while maintaining stable power output under all the driving cycles. And the average iteration number of proposed strategy is decreased by 10.36 %, 8.47 %, 9.21 %, respectively.

A component sizing prediction study for a series hybrid electric vehicle based on artificial neural network

In the present study, the predictive tool based on an artificial neural network is developed by means of the experimental data of two series hybrid electric vehicles. The experiments have been conducted on different driving conditions, including highways, traffic, and combined driving conditions. Then, the artificial neural network is developed to predict an arbitrary series hybrid electric vehicle’s required power. The instantaneous required power is divided into dynamic and steady power to size the combustion engine, electric motor, and high voltage battery of the series hybrid electric vehicle. The effects of different ambient conditions (including ambient temperature and altitude), the inverter and high voltage battery efficiencies, and the coast-down coefficients on the components sizing of the series hybrid electric vehicle are then investigated in different driving conditions. The results revealed that the maximum instantaneous power of the electric motor is associated with rapid acceleration in low-speed conditions, and the suburban driving route determines the combustion engine’s maximum power. Notably, the Worldwide Harmonized Light-duty vehicles Test Cycle is the most comprehensive among the available driving cycles, and most of the components’ sizes are determined by this cycle except the combustion engine’s maximum power. It is also realized that the cycle-wise investigation can be summarized into the Isfahan-Tehran route and Worldwide harmonized Light-duty vehicles Test Cycle calculations.

WITHDRAWN: Sensitivity analysis of boundary conditions on a series hybrid electric vehicle components through the artificial neural network

WITHDRAWN: Sensitivity analysis of boundary conditions on a series hybrid electric vehicle components through the artificial neural network

A Batteryless Series Hybrid Electric Vehicle Control

Energy management/control in hybrid electric vehicles (HEVs) is of a prime for many electric vehicle manufacturers and researchers. In our previous work, a control based on the singular perturbation (SP) approach was designed and applied to a series HEV for managing/controlling its power. This power supply, an internal combustion engine (ICE) that was mechanically connected to an electric motor (EM), which is a permanent magnet synchronous motor (PMSM), through a flywheel. However, the energy losses, which were not taken into account in the system model and the control function design, caused a significant current control error. In this article, we propose improving the control system performance using an observer that estimates the energy losses in a closed loop system with the time delay. Stability of the closed loop system with the observer is analyzed using a SP method. The proposed control strategy that uses the observer of the energy losses is compared to the control approach of our previous work and its efficacy is demonstrated experimentally on a reduced power scale series HEV.

Modelling and fuzzy logic based control scheme for a series hybrid electric vehicle

Ever stricter emission regulations, declining petroleum resources, increasing pollution, and global warming triggered an interest in e-mobility. Although fully electrified transportation is targeted, hybrid electric vehicles have become attractive during this transition period due to reasons such as battery challenges, range anxiety, grid capacity, and charging infrastructure. Hybrid electrical vehicles require challenging energy management systems due to the increasing number of components and energy conversions. This paper aims to introduce a simple yet effective control scheme to control the battery state-of-charge (SOC) and regenerative braking of a hybrid electric vehicle. For this purpose, a fuzzy logic controller is developed, three inputs as the SOC, driver demand, and vehicle velocity are defined. Instead of torque or power requirement, which are commonly used as controller inputs in the literature, a more straightforward method is adopted by using the accelerator and brake pedal positions. The controller manages the engine power and regenerative braking intensity. A series hybrid electric vehicle model is created in the MATLAB/Simulink environment to validate the performance of the proposed controller. The proposed controller aims to keep the SOC between 30-40% after charge depleting mode, and ensures prevention of regenerative braking at high SOC values to prevent overcharging. Simulations have been performed according to NEDC and WLTC, show that the proposed controller is able to realize design objectives.

Model Predictive Control Based Energy Management Strategy of Series Hybrid Electric Vehicles Considering Driving Pattern Recognition

This paper proposes an energy management strategy for a series hybrid electric vehicle based on driving pattern recognition, driving condition prediction, and model predictive control to improve the fuel consumption while maintain the state of charge of the battery. To further improve the computational efficiency, the discretization and linearization of the model is conducted, and the MPC problem is transferred into a quadratic programming problem, which can be solved by the interior point method effectively. The simulation is carried out by using Matlab/Simulink platform, and the simulation results verify the feasibility of the condition prediction method and the performance of the proposed method. In addition, the predictive control strategy successfully improves the fuel economy of the hybrid vehicle compared with the rule-based method.

Optimal Energy Management of Series Hybrid Electric Vehicles With Engine Start–Stop System

This paper develops energy management (EM) control for series hybrid electric vehicles (HEVs) that include an engine start-stop system (SSS). The objective of the control is to optimally split the energy between the sources of the powertrain and achieve fuel consumption minimization. In contrast to existing works, a fuel penalty is used to characterize more realistically SSS engine restarts, to enable more realistic design and testing of control algorithms. The paper first derives two important analytic results: a) analytic EM optimal solutions of fundamental and commonly used series HEV frameworks, and b) proof of optimality of charge sustaining operation in series HEVs. It then proposes a novel heuristic control strategy, the hysteresis power threshold strategy (HPTS), by amalgamating simple and effective control rules extracted from the suite of derived analytic EM optimal solutions. The decision parameters of the control strategy are small in number and freely tunable. The overall control performance can be fully optimized for different HEV parameters and driving cycles by a systematic tuning process, while also targeting charge sustaining operation. The performance of HPTS is evaluated and benchmarked against existing methodologies, including dynamic programming (DP) and a recently proposed state-of-the-art heuristic strategy. The results show the effectiveness and robustness of the HPTS and also indicate its potential to be used as the benchmark strategy for high fidelity HEV models, where DP is no longer applicable due to computational complexity.

Efficiency enhancement strategy implementation in hybrid electric vehicles using sliding mode control

Introduction. Hybrid electric vehicles are offering the most economically viable choices in today's automotive industry, providing best solutions for a very high fuel economy and low rate of emissions. The rapid progress and development of this industry has prompted progress of human beings from primitive level to a very high industrial society where mobility used to be a fundamental need. However, the use of large number of automobiles is causing serious damage to our environment and human life. At present most of the vehicles are relying on burning of hydrocarbons in order to achieve power of propulsion to drive wheels. Therefore, there is a need to employ clean and efficient vehicles like hybrid electric vehicles. Unfortunately, earlier control strategies of series hybrid electric vehicle fail to include load disturbances during the vehicle operation and some of the variations of the nonlinear parameters (e.g. stator’s leakage inductance, resistance of winding etc.). The novelty of the proposed work is based on designing and implementing two robust sliding mode controllers (SMCs) on series hybrid electric vehicle to improve efficiency in terms of both speed and torque respectively. The basic idea is to let the engine operate only when necessary keeping in view the state of charge of battery. Purpose. In proposed scheme, both performance of engine and generator is being controlled, one sliding mode controllers is controlling engine speed and the other one is controlling generator torque, and results are then compared using 1-SMC and 2-SMC’s. Method. The series hybrid electric vehicle powertrain considered in this work consists of a battery bank and an engine-generator set which is referred to as the auxiliary power unit, traction motor, and power electronic circuits to drive the generator and traction motor. The general strategy is based on the operation of the engine in its optimal efficiency region by considering the battery state of charge. Results .Mathematical models of engine and generator were taken into consideration in order to design sliding mode controllers both for engine speed and generator torque control. Vehicle was being tested on standard cycle. Results proved that, instead of using only one controller for engine speed, much better results are achieved by simultaneously using two sliding mode controllers, one controlling engine speed and other controlling generator torque.

Integrated motion control and energy management of series hybrid electric vehicles: A multi-objective MPC approach

This paper considers the integrated motion control and energy management problems of the series hybrid electric vehicles (SHEV) with constraints. We propose a multi-objective model predictive control (MOMPC)-based energy management approach, which is embedded with the motion control to guarantee driving comfort. In addition, due to the slow response of the engine, it may cause excessive batter power when HEVs work in different conditions (e.g., uphill or sudden acceleration) with a certain request power; this implies the discharge current is too large. A battery current constraint is designed and incorporated into the MOMPC optimization problem and hence avoids the extra high charge-discharge current. This prevents potential safety hazards and extends the battery's life. Finally, the numerical experiments are performed to verify the proposed approach.

Real-Time Optimal Control for Eco-Driving and Powertrain Energy Management

This paper presents a real-time receding-horizon control solution for the optimal control problem on combined eco-driving and powertrain energy management for a series-hybrid electric vehicle. By defining the optimal control problem in the spatial domain, discretizing the dynamics and applying several relaxations to the constraints, the problem is formulated as a second-order cone problem. The online real-time solution is achieved through the reformulation into a receding horizon control problem. To reduce computational complexity, several move-blocking strategies are applied. Combining powertrain control of the hybrid powertrain with eco-driving, leads to a reduction of 33.7%, compared to only applying energy management.

Investigation of the Series Hybrid Electric Powertrain Architecture with Wankel Engine as a Range Extender

In this study, a conventional vehicle is converted into a series hybrid electric vehicle. Electric motor power, battery pack capacity, range extender operating condition is determined; a computational model of the vehicle is built and simulations are conducted using Worldwide Harmonized Light Vehicles Test Procedure (WLTP). Power rating of the electric motor is calculated as 120 kW for the same acceleration performance. Wankel engine data available in the Automotive Laboratory of Istanbul Technical University are used. Energy capacity of battery pack is determined according to the daily driving distance of the WLTP. Engine on-off control strategy is used to control range extender operation. Wankel engine is operated at a speed of 4000 rpm and load of 5.15 bar, hence it is tuned to deliver an output power of 22.3 kW. Simulation results show that the performance of Wankel engine is validated as range extender by using engine on-off control strategy. State of charge of battery pack is set as minimum (30%) at the beginning of simulation and the state of charge of the battery pack charged by the range extender is assumed to be approximately 50% at the end of the cycle. For comparison, performance of Wankel engine is compared to the range extender of a mass-produced series hybrid electric vehicle, which has a battery pack capacity of 18.8 kWh. In conclusion, it is shown that a more compact range extender unit with a battery pack of 35 kWh is advantageous from the perspective of the packaging of the battery pack.

Real-Time Multiobjective Energy Management for Electrified Powertrains: A Convex Optimization-Driven Predictive Approach

Energy management is an important technology for maximizing the energy efficiency of hybrid vehicles. In the process of developing cost-optimal powertrain control strategies, existing studies have explored the interactions between fuel economy and battery degradation to prolong the battery service period and reduce fuel consumption simultaneously. However, computational efficiency will be sacrificed in order to search optimal control sequences due to the nonlinear powertrain model and many optimization variables in the optimal control problem, which hinders the implementation in real-time applications. To this end, this article combines second-order cone programming and model predictive control algorithms to formulate a computationally efficient energy management strategy for a series hybrid electric vehicle. Specifically, three main contributions are made which distinguish our work from existing studies. First, based on the constructed convex powertrain model, two objectives, fuel economy and battery degradation, are optimized by the proposed hybrid algorithm. Second, a comparison study that compares the strategies with and without battery degradation optimization is presented to validate the effectiveness of the proposed control strategy. Finally, by changing the size of the prediction horizon, several simulation results are discussed to evaluate the computational efficiency of the devised method. Furthermore, the effects of different battery and fuel prices on optimized results are analyzed.

Testing of a Modern Wankel Rotary Engine - Part IV: Overall Mechanical and Thermal Balance

<div class="section abstract"><div class="htmlview paragraph">The present work extends the performance analysis of a rotary Wankel engine for range extender applications already introduced in the companion papers of this series. Specifically, in this work, an overall balance was carried out on mechanical and thermal parameters inferred from the indicated pressure cycles and those measured by the dynamometer and the data acquisition system during steady-state engine testing, highlighting the energy fluxes within the machine. The evaluation of the in-chamber heat transfer coefficient, by means of an adapted Woschni model, and the related heat rejected to the coolant represent the additional and necessary analysis to complete the experimental assessment already presented in the previous papers. The tested engine is the Advanced Innovative Engineering 225CS and the experimental testing was conducted using a combustion analyser specifically developed for rotary machines. The results reported in this work are representative of the performance of current rotary engine technology. The engine was tested in steady-state motored and firing conditions while collecting all the usual engine data. The indicated torque, the net heat release and the rate of heat release were computed from the indicated pressure cycle taking into account the engine geometrical parameters and employing analytical relations and numerical procedures. The indicated torque at different operating points was compared under further simplifying assumptions (friction torque curve measured in motoring condition considered unaltered in firing condition) with the motoring and firing torque measured by the dynamometer while the net heat released was compared with the instantaneous fuel flow rate, the mechanical power delivered and the heat rejected in the coolant. The results show a good balance closure of the aforementioned parameters with a low level of imbalance mainly due to simplifying assumptions and measurement uncertainties, hence validating the methodologies extensively reported in Part II and III of this suite of papers. The data reported here and in the previous works also represent the initial steps in validating CFD models and the optimisation of fuel consumption and emissions for the aforementioned engine to be employed as a range extender in Series Hybrid (or Range-Extended) Electric Vehicles.</div></div>

Comprehensive model for energetic analyses of a series hybrid-electric vehicle powered by a passive Turbulent Jet Ignition engine

In the last decades, the concern about vehicles’ environmental impact has progressively increased. Therefore, car manufacturers are moving towards vehicles with low emissions like Hybrid Electric Vehicles (HEV), that in the series architecture utilize an internal combustion engine (ICE) to power an electric generator for battery recharging thus extending the driving range of a Battery Electric Vehicle (BEV). For such applications, small four-stroke spark-ignition (SI) engines are a suitable solution, as they are proven low-cost and reliable systems and allow to increase vehicle driving range with reduced environmental impact. In series HEV the ICE is decoupled from the drive wheels and operates at a fixed working point regardless to the instantaneous power demand, thus promoting the lean mixture operation to achieve high efficiency and low CO2 emissions. In this work, the performance, in terms of driving range, energy consumption and CO2 emissions, of a series HEV are analyzed in experimental and simulation environment. Particularly, the Auxiliary Power Unit (APU) is a small ICE equipped with a passive Turbulent Jet Ignition (TJI) that allows to guarantee stable combustion also under lean mixture operation, with an increase of engine efficiency and a reduction of CO2 emissions. The effects of lean air–fuel ratio on combustion process and engine performance are investigated by a one-dimension (1-D) model and validated vs experimental measurements at the test bench on a prototype single cylinder engine equipped with passive prechamber. The benefits of the high efficiency ICE operation on the series HEV performance, energy consumption and CO2 emissions vs standard and arbitrary driving cycles are analyzed in simulation environment, making use of the simulation results gathered by the 1-D engine model. Simulation analyses are carried out to evaluate the best compromise between battery pack downsizing and energy consumption for a fixed target of vehicle drive range. Simulation results show that TJI concept allows to achieve an APU efficiency up to 32 %, by operating with λ equal to 1.26. Additionally, the analysis on battery pack downsizing evidences that switching from 150 % to 50 % of the reference battery pack capacity results in an increase of the overall energy consumption up to 22 %.

Two-Level Energy Control Strategy Based on ADP and A-ECMS for Series Hybrid Electric Vehicles

The number of vehicles is rapidly increasing. An effective control strategy for Hybrid Electric Vehicles (HEVs) is important. In this paper, we present a two-level control strategy that combines the Adaptive-Equivalent Consumption Minimization Strategy (A-ECMS) and the Adaptive Dynamic Programming (ADP). At the lower level, the A-ECMS is used to convert the consumed charge into Equivalent Fuel Consumption (EFC) for every sample moment, and a PI controller is used to adjust the values of the equivalent factor of the A-ECMS. At the upper level, the ADP is used to find the minimum of EFC corresponding to equivalent factor for every sample moment, and it maintains the State of Charge (SOC) of battery to charge and discharge smoothly in a high-efficiency field for the HEV. As by the ADP, we look into the future and then we can have a better estimate for the equivalent factor than the ordinary A-ECMS. In this way, we can save energy as well as calculate instantaneous parameters for the control strategy. Compared with a typical rule-based control strategy, the proposed control method saves EFC up to 10.3% and the stability of the SOC is increased by more than 60%, tested on benchmarks.

Modeling and total cost optimization of battery thermal management system in a hybrid electric vehicle

In the present study, the battery thermal management of a series hybrid electric vehicle is modeled and optimized for different standard driving conditions. The heat generation of the battery is comprehensively studied in previous works for the steady-state charge or discharge of the battery. Despite the previous investigations, the heat generation of the battery in the present study is modeled for the real driving conditions in terms of battery state of charge and power consumption. The model is validated with the experimental data. The validated model is implemented to minimize the total cost of ownership of the battery thermal management system. In this way, the battery thermal management system is optimized for three different standard driving cycles. The independent variables are the compressor speed, fan speed, chiller size, radiator size, and condenser size. The results reveal that the total cost of optimization is converged to 200 US dollars for all driving cycles. The optimum configuration of the battery thermal management system does not considerably vary for different driving cycles. Therefore, one of the optimum configurations can be considered the overall optimum for battery thermal management.