Self-reinforced Composite Material Research Articles

Analysis of Mechanical Properties and Structural Analysis According to the Multi-Layered Structure of Polyethylene-Based Self-Reinforced Composites.

In this research, a self-reinforced composite material was manufactured using a single polyethylene material, and this self-reinforced composite material has excellent recyclability and is environmentally friendly compared to composite materials composed of other types of material, such as glass fiber reinforced composites (GFRP) and carbon fiber reinforced composites (CFRP). In this research, the manufactured self-reinforced composite material consists of an outer layer and an inner layer. To manufacture the outer layer, low density polyethylene (LDPE) films were laminated on high density polyethylene (HDPE) fabrics and knitted fabrics, and composite materials were prepared at various temperatures using hot stamping. A 3D printing process was utilized to manufacture the inner layer. After designing a structure with a cross-sectional shape of a triangle, circle, or hexagon, the inner layer structure was manufactured by 3D printing high-density polyethylene material. As an adhesive film for bonding the outer layer and the inner layer, a polyethylene-based self-reinforced composite material was prepared using a low-density polyethylene material. Input data for simulation of self-reinforced composite materials were obtained through tensile property analysis using a universal testing machine (UTM, Shimadzu, Kyoto, Japan), and the physical property values derived as output data and actual experimental values were obtained. As a result of the comparison, the error rate between simulation data and experimental data was 5.4% when the shape of the inner layer of self-reinforced composite material was a hexagon, 3.6% when it was a circle, and 7.8% when a triangular shape showed the highest value. Simulation in a virtual space can reduce the time and cost required for actual research and can be important data for producing high-quality products.

Novel, injection molded all-polyethylene composites for potential biomedical implant applications

This study aimed to create a self-reinforced composite material that can be processed by injection molding and other standard thermoplastic processing techniques and can be potentionally used as implant material. Self-reinforcement in biomaterials is desirable because it does not compromise biocompatibility and improves biofunctionality through improved mechanical performance. Self-reinforced composites can be currently processed by specialized, expensive and unproductive methods; hence we aimed to create a simpler processing alternative that works with biocompatible materials. We combined a high-density polyethylene matrix with high-performance polyethylene (Dyneema®) fibers. Before making the composite structure, the fibers were cross-linked by gamma irradiation to prevent their melting and maintain their structural integrity. The cross-linked fibers withstood the compounding by twin-screw extrusion and the subsequent injection molding. The effect of the irradiation dose on the processability, crystallinity, morphology, mechanical performance and cytotoxicity was investigated. We found that adding 20 m% of 200 kGy irradiated Dyneema® fibers increased the tensile modulus by 22.0%, the tensile strength by 71.1%, while both the composite and its constituents were all found to be biocompatible. The 41.1 MPa tensile strength, the 1.62 GPa tensile modulus, and the 64 Shore D hardness is quite similar to those of ultra-high molecular weight polyethylene, which is widely used in implants. Still, the material introduced in this paper shows no issues with the melt flow characteristics. These achievements are similar to other self-reinforcing methods, but the manufacturing method presented here can be economically realized on widely available processing technologies and machines.

On the Structural Peculiarities of Self-Reinforced Composite Materials Based on UHMWPE Fibers.

The structure of self-reinforced composites (SRCs) based on ultra-high molecular weight polyethylene (UHMWPE) was studied by means of Wide-Angle X-ray Scattering (WAXS), X-ray tomography, Raman spectroscopy, Scanning Electron Microscopy (SEM) and in situ tensile testing in combination with advanced processing tools to determine the correlation between the processing conditions, on one hand, and the molecular structure and mechanical properties, on the other. SRCs were fabricated by hot compaction of UHMWPE fibers at different pressure and temperature combinations without addition of polymer matrix or softener. It was found by WAXS that higher compaction temperatures led to more extensive melting of fibers with the corresponding reduction of the Herman’s factor reflecting the degree of molecular orientation, while the increase of hot compaction pressure suppressed the melting of fibers within SRCs at a given temperature. X-ray tomography proved the absence of porosity while polarized light Raman spectroscopy measurements for both longitudinal and perpendicular fiber orientations showed qualitatively the anisotropy of SRC samples. SEM revealed that the matrix was formed by interlayers of molten polymer entrapped between fibers in SRCs. Moreover, in situ tensile tests demonstrated the increase of Young’s modulus and tensile strength with increasing temperature.

Propagation of the torsional wave in an irregular self-reinforced composite material bounded between two half-spaces

Propagation of the torsional wave in an irregular self-reinforced composite material bounded between two half-spaces

Hybrid Self-Reinforced Composite Materials Based on Ultra-High Molecular Weight Polyethylene.

The properties of hybrid self-reinforced composite (SRC) materials based on ultra-high molecular weight polyethylene (UHMWPE) were studied. The hybrid materials consist of two parts: an isotropic UHMWPE layer and unidirectional SRC based on UHMWPE fibers. Hot compaction as an approach to obtaining composites allowed melting only the surface of each UHMWPE fiber. Thus, after cooling, the molten UHMWPE formed an SRC matrix and bound an isotropic UHMWPE layer and the SRC. The single-lap shear test, flexural test, and differential scanning calorimetry (DSC) analysis were carried out to determine the influence of hot compaction parameters on the properties of the SRC and the adhesion between the layers. The shear strength increased with increasing hot compaction temperature while the preserved fibers’ volume decreased, which was proved by the DSC analysis and a reduction in the flexural modulus of the SRC. The increase in hot compaction pressure resulted in a decrease in shear strength caused by lower remelting of the fibers’ surface. It was shown that the hot compaction approach allows combining UHMWPE products with different molecular, supramolecular, and structural features. Moreover, the adhesion and mechanical properties of the composites can be varied by the parameters of hot compaction.

The bifunctionality of poly[(R)-3-hydroxybutyrate] in self-reinforced composite materials

The poly[(R)-3-hydroxybutyrate] (PHB) is a highly crystalline, biosourced polymer. The advantages of the PHB are its biodegradability and biocompatibility; however, the brittleness caused by its high crystallinity decreases the application ability of the PHB in comparison with the polyolefins. Excellent results were observed for the reactive extrusion of PHB in the presence of peroxides in many investigations of the modifications of PHB mechanical properties. The disadvantage must be considered to be the thermal degradation of PHB during extended extrusion and its limitation in natural composite preparation. The peroxides are highly reactive with natural fillers, and this causes a decrease of the filler's mechanical properties. Consequently, the reactive extrusion may be a useful tool for the production of additives only. The results we present of this investigation is based on a different material preparation strategy. The two-stage method incorporated additives preparation via reactive extrusion of PHB and the blending of the obtained product with neat PHB. Theself-reinforced composite material obtained in this way revealed significantly higher values of stress and strain compared to neat PHB. The thermal degradation of the PHB matrix was retarded and total crystallinity of the composite was decreased. The materials were characterized using DSC, SEM and SEC techniques. The samples were also investigated employing tensile and impact strength tests.

Structure and mechanical properties of self-reinforced ultra-high molecular weight polyethylene

Ultra-high molecular weight polyethylene-based self-reinforced composite materials were studied. Surface of the ultra-high molecular weight polyethylene fibers was modified by direct fluorination and nitric acid treatment. Structure and mechanical properties of self-reinforced ultra-high molecular weight polyethylene depending on the content and type of modified fibers were studied. It was shown that self-reinforcing of ultra-high molecular weight polyethylene allows to obtain materials with improved strength–elastic properties. Tensile strength and Young’s modulus of the self-reinforced composite materials are more than three times higher than that of the unfilled ultra-high molecular weight polyethylene.

A material selection approach to evaluate material substitution for minimizing the life cycle environmental impact of vehicles

Weight reduction is commonly adopted in vehicle design as a means for energy and emissions savings. However, selection of lightweight materials is often focused on performance characteristics, which may lead to sub optimizations of life cycle environmental impact. Therefore systematic material selection processes are needed that integrate weight optimization and environmental life cycle assessment. This paper presents such an approach and its application to design of an automotive component. Materials from the metal, hybrid and polymer families were assessed, along with a novel self-reinforced composite material that is a potential lightweight alternative to non-recyclable composites. It was shown that materials offering the highest weight saving potential offer limited life cycle environmental benefit due to energy demanding manufacturing. Selection of the preferable alternative is not a straightforward process since results may be sensitive to critical but uncertain aspects of the life cycle. Such aspects need to be evaluated to determine the actual benefits of lightweight design and to base material selection on more informed choices.

In vitro calcium phosphate formation on a natural composite material, bamboo

A natural self-reinforced composite material, bamboo, is studied for the first time as a biomedical material. Its anatomical structure was investigated and its mechanical properties were measured and compared with those of some common bone-bonding or bone-repairing biomaterials. It is found that, among all kinds of biomaterials, bamboo has the closest modulus of elasticity to human long bone. The cytotoxicity of bamboo was tested using the agar overlay method before and after heat or chemical treatments. The results reveal that ethanol, methanol and toluene can remove toxic leachable components from bamboo to some extent through extraction. After grafting a polymer whose molecule includes poly(ethylene glycol), α,ω-di(aminopropyl)poly(ethylene glycol) 800 on bamboo, bamboo has the ability to form a calcium phosphate coating after being immersed in calcification solution (simulated body fluid and accelerated calcification solution). The characteristics and the morphology of the mineral formed on bamboo were studied by infrared spectroscopy and scanning electron microscopy.

A Randomized Study to Compare Biodegradable Self-reinforced Polyglycolic Acid Spiral Stents to Suprapubic and Indwelling Catheters After Visual Laser Ablation of the Prostate

A randomized controlled study was done to evaluate the efficacy of the self-reinforced polyglycolic acid spiral stent compared to a suprapubic catheter, and combined suprapubic and indwelling catheters in the prevention of urinary retention after visual laser ablation of the prostate. We studied 72 men with benign prostatic hyperplasia who underwent placement of a suprapubic catheter and visual laser ablation of the prostate. In 27 men in group 1 the self-reinforced polyglycolic acid spiral stent was inserted into the prostatic urethra after visual laser ablation of the prostate, while 23 in group 2 received no other devices. In 22 men in group 3 an indwelling catheter was left in situ for an average of 6.5 days. Voiding began 1 or 2 days postoperatively in 20 of 27 patients (median 1 day) in group 1, and 8 of 23 (median 6 days) in group 2. In 16 of 22 men in group 3 voiding began 1 or 2 days (median 6) after removal of the indwelling catheter. Improvements in patient weighted symptom score, mean peak urinary flow rate and post-void residual volume were significant (p < 0.001) at 6 months of followup in all groups. The overall infection rate was 30%. The self-reinforced polyglycolic acid spiral stent is superior to the suprapubic catheter alone, and to combined indwelling and suprapubic catheters for the treatment of postoperative urinary retention after laser therapy, offering possibilities for shorter catheterization time.

Biodegradable self-reinforced composite materials; Manufacturing structure and mechanical properties

Biodegradable (or absorbable), self-reinforced polymeric composites fulfil the demands of secure orthopaedic fixation materials because of their high strength, appropriate stiffness and strength retention which can be tailored according to the healing rate of damaged tissues. Ultra-high strength, self-reinforced, macroscopical biodegradable polymeric composites can be manufactured by creating the polymeric microstructure, where oriented reinforcing elements and matrix material, which have the same chemical element composition, are bound together. Biodegradable, self-reinforced composites have attractive application possibilities in surgery. The materials can be processed into the form of rods, screws, tacks, cerclages, clamps, plates, spirals, etc., which have versatile applications in traumatology and in orthopaedic surgery.