Self-propagating High-temperature Synthesis Research Articles

Coordination Compounds of Cobalt(II) Nitrate and Perchlorate with Acetamide and Carbamide: Precursors for the Synthesis of Catalytically Active Tricobalt Tetraoxide

The reactions of cobalt(II) nitrate or perchloride with acetamide (AA) or carbamide (Ur) in an aqueous medium produce coordination compounds [Co(Ur)4](NO3)2 (I), [Co(Ur)6](NO3)2 (II), [Co(AA)4(H2O)2](NO3)2 (III), [Co(AA)4(H2O)2](NO3)2 ∙ 2AA (IV), [Co(Ur)6](ClO4)2, (V), [Co(AA)4(H2O)2](ClO4)2 (VI), and [Co(AA)6](ClO4)2 (VII). The compositions of the isolated complexes are determined by physicochemical methods, and the crystal and molecular structures of compounds II, V, VI, and VII are solved. Specific features of the thermal behavior of all synthesized compounds in a wide temperature range are studied in detail. These compounds are shown to be used as precursors in the preparation of nanosized Co3O4 using self-propagating high-temperature synthesis. The catalytic activity of thus synthesized Co3O4 in the model epoxidation of allyl alcohol is studied.

УТИЛИЗАЦИЯ МЕТАЛЛИЧЕСКОГО ПОРОШКА ВЫСОКОУГЛЕРОДИСТОГО ФЕРРОХРОМА МЕТОДОМ САМОРАСПРОСТРАНЯЮЩЕГОСЯ ВЫСОКОТЕМПЕРАТУРНОГО СИНТЕЗА (СВС)

This article discusses the methods of recycling high-carbon ferrochrome metal powder by self-propagating high-temperature synthesis. The article is devoted to the study of aspiration metal dusts formed during the production of ferroalloys. The article analyzes the composition of the source material, its physicochemical properties, and the impact on the testing process. The publication touches upon the relevance of this topic and the advantages of the self-propagating high-temperature synthesis method. Particular attention was paid to comparative analyses of this method from other traditional material processing processes. This article will help to consider the problem of environmental pollution and the impact of traditional metallurgical processes on the ecosystem. The authors also analyze in detail the physical properties of the original powder samples and their combustion temperature mode. The publication shows the process flow charts, laboratory devices, and the type of resulting material. This article provides a detailed analysis of the types of laboratory devices, their physical and mechanical properties. The publication provides a thorough and detailed chemical analysis of the resulting material. In the course of the study, the expected results were obtained, which are presented in the form of tables and a figure. The article consists of an introduction, main part, conclusion, conclusion and list of references.

Synthesis of high purity Ti2AlC MAX phase by combustion method through thermal explosion mode: Optimization of process parameters & evaluation of microstructure

Obtaining high-purity MAX-phase powders is a challenging issue. Therefore, in this article, the effects of two key parameters, including mechanical activation time (1, 2, and 3 h), and preheating temperature (800 and 1000 °C) were investigated on the formation mechanism of Ti2AlC MAX phase using mechanically activated (assisted) self-propagating high-temperature synthesis (MA-SHS) combustion method through thermal explosion mode. For this aim, a powder mixture of titanium, aluminum, and carbon with a stoichiometry ratio of (2:1:1) was used. Differential thermal analysis (DTA) was carried out to evaluate the effect of mechanical activation and preheating temperature of the formation temperature of the target MAX phase. Subsequently, the microstructural, phase analysis, chemical composition, and determination of surface chemical states studies were carried out through scanning electron microscopy (SEM), X-ray energy distribution spectroscopy (EDS) transmission electron microscopy (TEM), X-ray diffraction analysis (XRD), and X-ray photoelectric spectroscopy (XPS), respectively. DTA results illustrated that applying mechanical activation alters the formation temperature, which leads to an increase in the purity of the MAX phase. The quantitative measurements were carried out using the Rietveld method to determine the purity of the achieved MAX phase. The results indicated that samples subjected to 2 h of mechanical activation at a preheat temperature of 1000 °C exhibited to contain 96.1 % of Ti2AlC MAX phase, which is the highest value among other specimens and the lowest amount of secondary and oxide phases (3.9 % of TiC) during the combustion synthesis process compared to other samples.

Cermet coatings obtained by electric spark alloying to increase service life of dental instruments

The article presents the results of our study of protective cermet coatings obtained by the method of electric spark alloying on a dental instrument (excavator) using SHS (self-propagating high-temperature synthesis) electrodes based on TiC-NiCr. The influence of discharge energy during electric spark alloying on the roughness, thickness, and proportion of the TiC carbide phase in the cermet coating has been established. It has been shown that during electric spark alloying, the material of the used SHS electrode and the surface of the substrate melt, their convective mixing occurs, and during crystallization, coatings are formed that consist of a strengthening phase TiC and iron-based solid solutions: Fe9.64Ti0.36, F1.88C0.12, and Cr-Ni-Fe-C. It has been found that the maximum size of TiC grains is formed on the surface of the cermet coating, and as they approach the substrate, their size decreases to less than 10 nm. It has been found that the microhardness of the surface of the resulting cermet coatings increased to 6.2 times compared to the microhardness of the original metal base, which was 2 GPa. The results of scanning electron microscopy and energy dispersive analysis of the surface of samples with and without cermet coating before and after corrosion tests are presented. The influence of disinfectants (2 and 100 % Trilox, Wendelin, MegaDes-ortho) on the corrosion resistance of samples with and without developed protective cermet coatings at room and elevated temperatures up to 50 °C and their exposure for 120 h has been established.

Microstructural evolution and 1500 °C oxidation resistance of Mo(Al,Si)2 fabricated via an innovative two-step SHS-SPS technique

An innovative two-step approach of self-propagating high-temperature synthesis (SHS) and spark plasma sintering (SPS) was developed to rapidly fabricate MoSi2 and Mo(Al,Si)2 ceramics for high-temperature anti-oxidation applications. The SHS process predominantly promoted the synthesis of high-purity and high-yield MoSi2 and Mo(Si,Al)2 phases in the alloyed powders. Subsequently, dense and crack-free MoSi2 and Mo(Al,Si)2 ceramics were produced using SPS. 1500 °C oxidation tests of the ceramics (100 h) revealed the formation of a protective SiO2 oxide layer on the surface of MoSi2 ceramics, while an Al-Si-O composite glassy oxide layer formed on Mo(Si,Al)2 ceramics., which exhibited better thermal stability and lower oxygen permeability compared to the single SiO2 oxide layer. However, an excessive Al content (>0.05 at.%) compromised the oxidation resistance due to the emergence of a Si-depleted Mo5(Si,Al)3 layer with inferior oxidation resistance, which was caused by the high-temperature diffusion of Si. Therefore, via this novel two-step SHS-SPS technique compact and crack-free Mo(Si,Al)2 ceramics can be rapidly synthesized at high temperatures. When trace amount of Al was added (0.05 at.%), Mo(Si0.95,Al0.05)2 showed optimum high-temperature oxidation resistance.

Experimental Verification of the Mechanism of Formation of Condensed Products from a Powder Mixture of Ti–B–TiH2 in the Course of Self-Propagating High-Temperature Synthesis

Experimental Verification of the Mechanism of Formation of Condensed Products from a Powder Mixture of Ti–B–TiH2 in the Course of Self-Propagating High-Temperature Synthesis

Self-propagating high-temperature synthesis of AlN–TiC powder composition using sodium azide and C2F4 fluoroplastic

Producing powder compositions using conventional processing technology can lead to the formation of large agglomerates and, therefore, makes it difficult to obtain a uniform microstructure. The production of composites by self-propagating high-temperature synthesis can reduce costs and the number of technological stages, as well as lead to obtaining composites that are more homogeneous. Synthesis by the combustion of mixtures of powder reagents of sodium azide (NaN3), fluoroplastic (C2F4), aluminum and titanium with different ratios of reagents in a nitrogen gas atmosphere at a pressure of 4MPa was used for the production of a highly dispersed powder ceramic AlN–TiC composition. Thermodynamic calculations have confirmed the possibility of synthesis of AlN–TiC compositions of different formulations in combustion mode. The dependences of temperature and combustion rate on the composition of the initial mixtures of reagents were experimentally determined for all stoichiometric reaction equations. The study have shown that the experimentally found dependences of combustion parameters on the ratio of the initial components correspond to the theoretical results of thermodynamic calculations. The formulation of the synthesized composition differs from the theoretical composition by a lower content of target phases and the formation of Al2O3, Na3AlF6 and TiO2 side phases. The powder composition consists of aluminum nitride fibers with a diameter of 100–250nm and ultradisperse particles of predominantly equiaxed and lamellar shapes with a particle size of 200–600nm. As the combustion temperature increases to produce the largest amount of titanium carbide phase, the particle size increases to the micron level.

Investigation of kinetic mechanisms of photocatalytic hydrogen generation from formic aside using metal-ceramic composites under visible-light irradiation

Processes of photocatalytic hydrogen generation from the formic acid water solution under vis-light irradiation with tantalum contained metal-ceramic silicon nitride-based composites were investigated depending on pH of the solution and hydrogen peroxide adding. These compounds were obtained by self-propagated high temperature (SHS) synthesis in the way of the ferrosilicoaluminum (FSA) and silicon-aluminum powders ignition in a nitrogen atmosphere with the tantalum addition. During the investigation it was found out that the reaction rate of the hydrogen production without hydrogen peroxide can be described within the Langmuir–Hinshelwood mechanism. There is the reaction mechanism changing simultaneously with a formic acid concentration increasing in the presence of H2O2. The most significant reaction rate of hydrogen production from HCOOH is observed with the Fe-contained composite synthesized from FSA in the solution system without H2O2 addition, the reaction turns of frequency (TOF) is 4.55 µmol/min.

Processing and characterization of Ultra High Temperature High‐Entropy (Ti0.2Zr0.2Hf0.2Mo0.2W0.2)B2-based Ceramics: Effect of W granulometry, graphite, and SiC addition

A highly dense and single phase (Ti0.2Zr0.2Hf0.2Mo0.2W0.2)B2 ceramic product is obtained in this work at 1950°C (20 min, 20 MPa) by Spark Plasma Sintering (SPS) from powders prepared by Self-propagating High-temperature Synthesis (SHS). The formation of the (W,Mo)B2 secondary phase is avoided using fine W precursors and adding 1 wt% graphite to the SHS powders before SPS. Kinetic limitations responsible for hindering the synthesis of the high entropy boride are correspondingly eliminated. The resulting 98.5 % dense sample exhibits a homogeneous microstructure, with Vickers hardness of 26.8 GPa. The introduction of 20 vol% SiC produces an increase of the KIC values from 2.32 to 5.11 MPa m1/2. Very relevant is that the volatilization of Mo- and W-oxides occurring during sample oxidation at high temperature, which leads to its rapid degradation with the formation of a very porous oxide scale, can be strongly inhibited by the silicate phases generated in the composite ceramic.

The Effect of Nickel Content and Mechanical Activation on Combustion in the 5Ti + 3Si + <i>х</i>Ni System

Intermetallic alloys were synthesized in the 5Ti + 3Si + xNi system by the method of self-propagating high-temperature synthesis (SHS) and mechanosynthesis. The influence of nickel content on the morphology, size and yield of composite particles after mechanical activation (MA) of mixtures was studied. The dependences of the maximum temperatures and combustion rates, phase composition, morphology and elongation of synthesis products on the nickel content for the initial and MA mixtures are studied. Under the conditions of the experiments conducted in this work, combustion process was able to realize and at the same time the samples burned completely at a nickel content of 10 to 60 wt.% in the 5Ti + 3Si + xNi system. After MA, the samples from the 5Ti + 3Si mixture burned to the end, and during the activation of the 5Ti + 3Si + 40% Ni mixture, mechanochemical synthesis occurred. With increasing nickel content combustion temperature decreases, and combustion velocity behaves nonmonotonically, increases the size of composite particles and decreases the yield of the mixture after MA. MA practically did not affect the maximum combustion temperatures of mixtures of 5Ti + 3Si + xNi. A multiple (from 0.7 to 2.9 cm/s) increase in the burning rate of samples from MA mixtures with an increase in the Ni content from 20 to 30 wt. % was recorded. An increase in the nickel content leads to an increase in the content of triple phases and the amount of melt in the synthesis products of mixtures of 5Ti + 3Si + xNi. Shrinkage of product samples increases with increasing nickel content in the initial mixtures. After MA, the shrinkage of the product samples is replaced by their growth. Explanations of the observed dependencies are proposed.

SHS of copper Chevrel phase compounds

Chevrel phase (CP) compounds are a highly multifunctional class of materials but are underused due to the high energy processing required for their synthesis. Self-propagation high-temperature synthesis (SHS) is a low energy and quick alternative for synthesizing this material system. In this investigation, copper-based CPs were synthesized via SHS using either elemental or binary precursor powders. The elemental precursors produced non-stoichiometric Cu2.76Mo6S8, and consisted mainly of grown MoS2 platelets. The binary precursor, on the other hand, produced stoichiometric Cu2Mo6S8. The influences of mixing and precursor concentration are discussed as well as the reaction mechanisms operating for the elemental system and the binary system, separately. The investigation into this synthesis process aims to provide a better understanding of the Chevrel SHS mechanism to accurately control the product.

Short-stage synthesis of metal–ceramics composites as precursors for high performance catalytic applications

NiAl, NiCoAl, and CoCuAl intermetallics on ceramic TiC and TiCrC supports were produced by self-propagating high-temperature synthesis (SHS) from granular mixtures and used as precursors for preparation of catalysts for CO and propane deep oxidation and CO2 hydrogenation. The precursors were converted into catalysts by aluminum leaching and stabilization with hydrogen peroxide solution. Prepared supported catalysts were characterized by XRD, SEM/EDS, and BET methods and tested in the processes of deep oxidation of CO and propane and methanation of CO2. It was revealed that 100 % CO conversion is observed in TiC-supported catalysts at 250 °C. Catalysts containing NiCo active phase on both ceramic supports were shown to be the most active in propane oxidation. In CO2 methanation, Ni/TiCrC sample showed the highest CO2 conversion (58.9 % at 350 °C) with 100 % methane selectivity.

Porous TiNi material manufactured via self-propagating high-temperature synthesis (SHS) and chemical treatment for ophthalmological implants

The study focuses on a novel porous TiNi-based material for ophthalmic orbital implants which was produced by self-propagating high-temperature synthesis (SHS) and, after proper surface modification, possesses a specific microstructure of its surface pores, which makes it attractive for biomedical use in implants. To get rid of its surface Ti2Ni secondary-phase particles, after preparation via SHS, the obtained porous TiNi material was etched in acidic solution. This was found to improve the material’s surface morphology, adding micro-roughness to its macro-rough pores. Thus, as the main novelty, here we used a simple and efficient surface modification approach to our SHS-produced porous TiNi material, making it more attractive for biomedical applications. As a result, cell growth tests conducted on the material demonstrated improved cell adhesion and growth kinetics on such a porous material with improved roughness. Finally, the material was tested in vivo as an ophthalmic orbital implant, demonstrating good biocompatibility, good degree of biointegration with surrounding eyeball tissues, and no signs of rejection after as long as 180 days. Thus, the novel porous TiNi-based material shows promise for its use in ophthalmic implantology, for instance for manufacturing musculoskeletal stumps of the eyeball after evisceration, as it is biocompatible, has a high tissue-implant integration potential and demonstrates reduced risks of exposure and rejection of the implant.

Self-propagating high temperature synthesis (SHS) of ZrC-TiC nanocomposites: Comparison of Mg and Al reductant usage and process optimization

Self-propagating high temperature synthesis (SHS) of ZrC-TiC nanocomposites: Comparison of Mg and Al reductant usage and process optimization

Self-Propagating High Temperature Synthesis of Composite Material Based on Zirconium and Chromum Oxide

Ceramic composite materials based on stabilized zirconium oxide were obtained by self-propagating high-temperature synthesis. Yttrium oxide was used as a stabilizing additive. The work studied the effect of the content of yttrium oxide additive on the temperature and combustion rate of the materials studied. Also, based on the results of X-ray phase analysis and scanning electron microscopy, the effect of yttrium oxide on the phase composition and microstructure of the synthesized materials was studied.

Electron Microscopic Analysis of the Nb<sub>5</sub>Si<sub>3</sub>/NBC/NbSi<sub>2</sub> Composite Structure

The method of aluminothermic self-propagating high-temperature synthesis was used to obtain a composite material based on Nb-Si-C. The study of this system is of interest from the point of view of obtaining high-temperature materials of a new generation for gas turbine engine building, capable of replacing heat-resistant nickel alloys, as well as the potential possibility of forming MAX-phases (phases Mn + 1AXn where n = 1, 2, 3, ...; M is transitional d-metal, A – p-element, X – carbon). The resulting Nb-Si-C composite were studied by X-ray diffraction, scanning electron microscopy, and X-ray spectral microanalysis. It is shown that NbC carbide and silicides γ-Nb5Si3 and NbSi2 are formed in the sample. A detailed analysis of the morphological distribution of the constituent phases has been carried out.

Alumina-based ceramic coatings obtained by the SHS process for high temperature corrosion and wear protection of steel tubulars

Ceramic coatings have much potential for steel tubulars' protection against high temperature corrosion of gases and liquids, often containing abrasive solid particles, and to enhance their integrity in severe power generation, mineral and oil & gas production environments. Combining self-propagating high-temperature synthesis (SHS) with high-speed centrifugal process, alumina-based coatings were produced onto the inner surface of tubulars for these applications. According to the developed SHS batch formulation and the designed centrifugal device and process, well-consolidated composite ceramic layers with a thickness of 1.5–3 mm have been obtained. The developed SHS process does not create hazardous gases, and it takes ∼30 s for the ceramic phase formation. A high-level compaction due to centrifugal forces and a liquid phase sintering approach provided a dense gradient ceramic structure formed by oxide grains cemented by a glassy phase and bonded with a steel substrate through a thin iron layer. The coatings were successfully produced onto the inner surface of carbon and stainless steels’ tubes of up to 12 ft-lengths and standard dimensions from 2 to 3/8″ to 7.5” OD. The coatings were tested, for the first time, in wear and high-temperature corrosive environments, e.g., in steam–H2S–CO2 gases and molten salts, with encouraging results due to high contents of Al2O3 and some other oxides and consolidated ceramic structure. They can be recommended for applications in high-temperature (900 °C and greater) corrosive environments and erosive flows.

Magnesium-Thermal Self-Propagating High-Temperature Synthesis of Silicon Carbide Using Carbon Fibers as the Carbon Source

Magnesium-Thermal Self-Propagating High-Temperature Synthesis of Silicon Carbide Using Carbon Fibers as the Carbon Source

Synthesis of strontium hexaferrite (SrFe12O19) by self-propagating high-temperature synthesis (SHS) method and investigation of the effect of milling on morphology and magnetic properties

In this research, strontium hexaferrite (SrFe12O19) was synthesized using the self-propagating high-temperature synthesis (SHS) method, and its structural and magnetic properties were investigated. Raw materials such as strontium peroxide (SrO2), iron (Fe), and iron (III) oxide (Fe2O3) were used to prepare green compact. The current research investigated the effect of milling time and speed on the morphology and magnetic properties of strontium hexaferrite, and the optimum temperature for calcination was obtained. X-ray diffraction (XRD), vibrating magnetometer (VSM), field emission scanning electron microscope (FE-SEM), transmission electron microscopy (TEM), and high-resolution transmission electron microscopy (HRTEM) were used to study the mentioned parameters and choose the optimal conditions for the synthesis of strontium hexaferrite. Milling at speeds of 100, 200, and 300 rpm for 30 and 90 min was investigated. Also, calcination was performed at temperatures of 1000, 1100, 1200, and 1300 °C for 90 min to obtain the optimal temperature. According to the results of VSM analysis, the sample milled at 300 rpm for 90 min and calcined at 1200 °C for 90 min had the highest magnetic properties. Magnetic saturation (MS), magnetic remanence (Mr), and coercivity (HC), with values of 56.43 emu/g, 30.85 emu/g, and 5705.96 Oe, were obtained for this sample. Also, FE-SEM images showing the formation of hexagonal plates with an average particle size of 380 nm after calcination were obtained for the sample with optimal parameters. TEM and HRTEM images also showed the formed particles of strontium hexaferrite with hexagonal morphology.

Selection of heat treatment and its impact on the structure and properties of AK10M2N–10%TiC composite material obtained via SHS method in the melt

The composite materials based on the Al–Si system alloys, strengthened with a highly dispersed titanium carbide phase, possess improved characteristics and belong to the group of promising structural materials. Currently, self-propagating high-temperature synthesis (SHS) based on the exothermic interaction, wherein titanium and carbon precursors directly involve in the melt, is the most accessible and effective method to obtain them. This paper proves the feasibility and demonstrates the successful synthesis of a 10 wt.% titanium carbide phase in the melt of the AK10M2N alloy, resulting in the AK10M2H-10% TiC composite material. Samples of the matrix alloy and the composite material were subjected to heat treatment according to the T6 mode, with various temperature-time parameters for hardening and aging operations. Based on the results, optimal heat treatment modes were selected to ensure maximum hardness. We studied the macroand microstructure of the obtained samples and performed micro X-ray spectral and X-ray diffraction phase analyses. Different groups of properties underwent comparative tests. It was established that the density of AK10M2N–10%TiC samples before and after heat treatment, according to optimal modes, is close to the calculated value. We showed that the combination of reinforcement and heat treatment significantly increases hardness, microhardness, and compressive strength, with a slight decrease in ductility. Additionally, it maintains the values of the coefficient of thermal linear expansion, high-temperature strength, and resistance to carbon dioxide and hydrogen sulfide corrosion at the level of the original alloy. The greatest effect was observed during the investigation of tribological characteristics: heat treatment of the composite material according to the recommended mode significantly reduces the wear rate and friction coefficient, eliminates seizure and tearing, and prevents temperature rise due to friction heating.