Selective Laser Melting Technology Research Articles

Improved Ability to Resist Corrosion of Selective-Laser-Melted Stainless Steel Based on Microstructure and Passivation Film Characteristics

The local corrosion resistance of forging and selective laser melting (SLM) 304 steels was explored by intergranular corrosion analysis, double-loop electrochemical potentiodynamic reactivation, dynamic polarization experimentation, structural analysis, and passivation film characteristics analysis. The ability to resist sensitization of SLM 304 steel is greater than that of forging 304 steel at a temperature of 650 °C for 9 h. Moreover, the pit corrosion resistance of forging and SLM 304 steels is weakened by sensitization, while the pit corrosion resistance of SLM 304 steel is much greater than that of forging steel. Therefore, SLM technology can improve the ability to resist sensitization and pit corrosion of 304 steel. Analysis showed that the ability to resist corrosion of the passivation film of SLM 304 steel is greater than that of forging steel. In addition, corrosion pits are easier to generate at the interface of forging steel and SLM 304 steel. The grain boundary corrosion of SLM 304 steel intensified while the corrosion of the melt pool boundaries weakened after the sensitization treatment, resulting in a decrease in pit corrosion resistance. The coupling effect of these different structures and passivation films decides the pit and sensitization resistance of forging and SLM 304 steels. Clarifying the corrosion mechanism of forging and SLM steels is of great significance for scientific research and the widespread use of SLM technology.

Mechanical Properties of Selective Laser Melting‐Processed Multihierarchical Lattice Structure Based on Body‐Centered‐Cubic Unit Cell

Herein, three types of multihierarchical lattice structures (MHLSs) with different configurations are designed based on the body‐centered‐cubic (BCC) unit cell. The designed lattice structures are fabricated using Ti‐6Al‐4 V powder as feedstock material through selective laser melting (SLM) technology. The microstructure and surface morphology of the SLM‐formed samples are observed by optical microscopy and scanning electron microscopy, respectively. Theoretical calculation and quasistatic compression experiment are carried out to investigate their mechanical properties. The result shows that the size error of slave cell with small strut diameters is greater than that of master cell with larger strut diameters. All MHLSs exhibit superior mechanical properties compared to the BCC lattice structure. Moreover, the specific elastic modulus and specific yield strength of MHLSs with the best mechanical properties are 70.1% and 51.0% higher than that of BCC lattice structure, respectively. Meanwhile, theoretical calculation results of the elastic modulus and yield strength are consistent with the results of quasi‐static compression testing. The fracture morphology analysis indicates that the struts of the MHLSs samples exhibit a mixed brittle–plastic fracture mode, while the nodes exhibit a plastic fracture mode.

Material corrosion characteristics of heat-treated SLM-ed Hastelloy X in electrochemical machining process

Selective laser melting (SLM) technology and electrochemical machining (ECM) offer new methods for producing nickel-based superalloys with complex structures and high surface quality, including Hastelloy X parts. However, SLM-fabricated parts exhibit significant anisotropy, and there are no effective criteria for evaluating material corrosion characteristics in actual ECM due to the detachment of research and application, making the parameter selection challenging in actual ECM. To address this issue, this article proposes a comprehensive evaluation system based on the corrosion characteristics in the actual machining process and investigates the effect of heat treatment temperature on the corrosion characteristics of Hastelloy X in ECM. The results show that at a heat treatment temperature of 1000°C, machining efficiency, accuracy, and localization can all be achieved at a good level with good consistency in different directions at the expense of a certain machining accuracy. The 800℃ heat-treated specimen exhibits strong corrosion resistance, providing a significant advantage in machining localization and accuracy. When the heat treatment temperature exceeds the solid solution temperature (more than 1175℃), the mechanical properties and corrosion characteristics of the specimen are significantly degraded. The results of various material testing methods, including electrochemical testing, EBSD, XRD, and EDS indicate that changes in grain size due to recrystallization and the galvanic effect of precipitates are the primary causes of these changes.

Investigation of tribo-corrosion behaviors of SLM-printed CX stainless steel under different loads

CX stainless steel, produced through selective laser melting technology, exhibits a predominance of martensite with minor austenite. The fine-grained structure of CX stainless steel promote corrosion resistance, while a high density of dislocations and precipitates are unfavorable for resisting corrosion but beneficial to wear resistance. This research investigates the wear and tribo-corrosion behaviors of CX stainless steel under different loads. The contributions of corrosion, wear, and their interaction to the volume loss are calculated, and the failure mechanisms of CX stainless steel under varying loads are analyzed. It is indicated that with an increase in loads, the contributions of the corrosion-wear interaction (ΔV) to the volume loss decrease, and those of pure wear (Vw) become predominant. The additional wear caused by corrosion (Vcw) grows with the increasing load, due to the formation of “corrosion micro-cells” and collapsed pits. In the case of pure frictional wear, abrasive wear and fatigue wear are the dominant failure mechanisms. For the tribo-corrosion, the dominant failure mechanisms are abrasive wear, fatigue wear, and corrosive wear. With increasing loads, the failure mechanism of tribo-corrosion transitions from abrasive wear to fatigue wear.

Preparation of Zr-based metallic glasses gradient composites with designable amorphous fraction by laser powder bed fusion

Introducing ductile crystals in situ into the matrix is an efficient approach for enhancing the mechanical properties of bulk metallic glasses (BMGs). However, controlling the volume of the crystalline phase is challenging, and the introduction of crystals may be detrimental to its strength and ductility trade-off. In addition, BMGs prepared by conventional casting process suffers from the disadvantages of size limitation, inhomogeneous crystallization, and uncontrollable crystallization fraction. In this study, Zr48Cu47.5Al4Co0.5 amorphous powder with better forming ability was utilized as raw material and printed by selective laser melting (SLM) technique with high cooling rate. Through parameter adjustments and proactive design of amorphous fractions, gradient metallic glasses (GMGs) based on Zr has been successfully prepared. Micro-morphology, DSC tests, micro-area XRD, optical calculations and nanoindentation experiments all indicate the presence of gradient structures. The microstructure reveals that the crystalline phases in the heat affected zone (HAZ) are mainly B2 phase. In addition, the results of room temperature compression show that the yield strength (1.2 GPa) and plastic deformation (0.8 %) of the gradient structure are better than those of the samples prepared with a single parameter. The theme of amorphous fraction gradient structure design, realized by SLM technology, opens a new window for the large-scale development of high-performance BMGs.

Experimental study on parameters optimization of selective laser melting 316L stainless steel based on response surface methodology

Abstract The use of 3D printing technology can prepare flexible and varied special-shaped complex structures while realizing resource-saving and cost reduction. For this purpose, 316L stainless steel sample was formed by selective laser melting technology, and the quality of samples were optimized by the Box-Behnken surface response method. Taking the surface roughness Sa as the response value, a regression analysis of four parameters of selective laser melting (laser power, scanning speed, scanning spacing, and scanning strategy) was designed by using Design Expert software. The results showed that the scanning spacing and scanning speed have the greatest influence on the surface roughness, while the laser power and scanning strategy have no significant influence on the surface roughness. At the same time, the established surface roughness response surface model is effective and can be used for quality optimization of 316L structural trim. When the laser power was 185 W, the scanning speed was 615 mm/s, the scanning spacing was 110 μm and concentric scanning strategy was adopted, the surface adhesion powder was less, and the minimum surface roughness Sa was 9.001μm.

A Real-Time Monitoring Method for Selective Laser Melting of TA1 Materials Based on Radiation Detection of a Molten Pool

Selective laser melting (SLM) technology is a promising additive manufacturing technology. However, due to the numerous influencing factors in this complex process, a reliable real-time method is needed to monitor the forming process of SLM. The molten pool is the smallest forming unit in the SLM process, the consistency of which can effectively reflect the quality of the printing process. By using a coaxial optical path structure and a compound amplifier circuit, high-speed acquisition of molten pool radiation can be realized. Next, single factor analysis and orthogonal experimentation were used to investigate the influence levels of key process parameters on the radiation of molten pool. In addition, numerical simulation was carried out with the same parameter setting schemes, the results of which are consistent with those in radiation detection experiments. It is shown that the laser power has the greatest effect on the radiation of the molten pool, while the scanning speed and the hatch spacing have little effect on the radiation. Finally, the positioning experiment involving the small hole structure was carried out, and the experimental results showed that the device could accurately locate the position coordinates of the given hole structure.

Experimental Study of Performance of Ti-6Al-4V Femoral Implants Using Selective Laser Melting (SLM) Methodology

Selective laser melting (SLM) technology used for the design and production of porous implants can successfully address the issues of stress shielding and aseptic loosening associated with the use of solid implants in the human body. In this paper, orthogonal experiments were used to optimize the process parameters for SLM molding of Ti-6Al-4V (TC4) material to investigate the effects of the process parameters on the densities, microscopic morphology, and roughness, and to determine the optimal process parameters using the roughness as a judging criterion. Based on the optimized process parameters, the mechanical properties of SLM-formed TC4 alloy specimens are investigated experimentally in this paper. The main conclusions are as follows: the optimal combination of roughness is obtained by polar analysis, the microhardness of SLM-molded TC4 alloy molded specimens is more uniform, the microhardness of specimens on the side and the front as well as the abrasion resistance is higher than that of casting specimens, the yield strength and tensile strength of specimens is higher than that of ASTM F136 standard and casting standard but the elongation is not as good as that of the standard, and the elasticity and compressive strength of porous specimens are higher than that of casting specimens at different volume fractions. The modulus of elasticity and compressive strength are within the range of human skeletal requirements. This work makes it possible to fabricate high-performance porous femoral joint implants from TC4 alloy SLM-molded materials.

Effect of remelting strategy on forming mechanism of selective laser melted AlSi10Mg

Selective laser melting (SLM) technology is widely used in various fields for manufacturing high-precision and complex parts. However, SLMed parts still exhibit some microstructural defects. The remelting strategy provides a new approach for defect elimination in SLM process, named as selective laser remelting (SLRM). In this study, the effects of remelting strategy on the melt pool were revealed through a finite element model. The porosity, microstructure, surface roughness, microhardness and tensile behavior of the specimens were also evaluated. The links between the formation mechanism of the melt pool and various experimental results were explored. The simulation results showed that the SLRMed melt pool had a significantly lower temperature and a shorter liquid phase time. The experimental results demonstrated that the remelting strategy effectively reduced the porosity, improved the density of the specimens, and provided a finer microstructure. The remelting strategy effectively reduced the surface roughness of the top surface of the specimens, while slightly adversely affecting the surface roughness of the side surface. Additionally, the microhardness and tensile properties of the specimens increased correspondingly due to the finer microstructure formed inside the SLRMed melt pool. These findings contribute to a better understanding and application of the remelting strategy for producing high-quality parts.

Iterated variable neighborhood search for integrated scheduling of additive manufacturing and multi-trip vehicle routing problem

This study addresses a novel problem structure for integrated scheduling of additive manufacturing and delivery processes. In the manufacturing process, we consider batch production of parts, simulating Selective Laser Melting technology in parallel additive manufacturing machines with heterogeneous specifications. A batch production, referred to as a build, must consist of parts with homogenous material. During the production run, sequence-dependent material setup times occur in between builds. In the delivery process, parts are delivered in batches using a limited number of homogenous capacitated vehicles. Each vehicle might perform multi-trips. Thus, the route for each trip and departure schedule among trips must be decided. In this regard, batch delivery is independent to batch production. The problem objective function is to minimize the total completion time of all parts. For optimally solving the problem, a mixed-integer linear programming model is devised. To solve larger problems sizes under a lower computation time, an iterated variable neighborhood search algorithm with embedded rule-based heuristics is proposed. The computational experiment denotes that the proposed algorithm with route minimization rule effectively solves small-scale problems, while capacity usage maximization rule performs the best in large-scale problems and outperforms other existing metaheuristics. Further result analysis is also performed to provide managerial insights.

Microstructure, solidification defects and mechanical properties of high-modulus and high-strength SiC/AlSi10Mg composites fabricated by selective laser melting

Since the aluminum matrix composites prepared by additive manufacturing are prone to defects such as pores and cracks, the properties of the formed composites cannot be further improved. Therefore, the preparation of SiC/AlSi10Mg composites with high modulus and high strength by selective laser melting technology is of great significance for the wide application of aluminum matrix composites. This work will further investigate the defect formation, microstructure evolution, and solidification mechanism of the composites. The matrix microstructure of the composites can be efficiently refined by adding SiC. In addition, the 5 wt.% SiC/AlSi10Mg composites showed improvements in the tensile yield strength, microhardness, bending strength, elastic modulus, and ultimate tensile strength as compared to the AlSi10Mg alloy. These increases were 21.1 %, 18 %, 8.7 %, 23.2 % and 9.2 % respectively. The strengthening mechanisms at room temperature include fine grain strengthening, thermal mismatch strengthening, solid solution strengthening and precipitation strengthening. It is also mentioned that the primary causes of the decrease in toughness are stress concentration and the existence of the brittle precipitation phase (Al4C3). The increase in high-temperature strength is attributed to the pinning role of SiC and precipitate phases relative to grain boundary and dislocation climbing.

Capillary effects and consolidation kinetics during selective laser melting of 316L powder

Selective laser melting (SLM) technology has the advantage of quickly producing complex-shaped parts. To achieve good mechanical properties, it's vital to minimize defects that can occur because of high residual porosity if incorrect processing techniques are used. One effective way to prevent defects is by using computer simulations of underlying processes before printing in the industry. This paper presents a reduced-order numerical model of SLM processing that accurately predicts material porosity by focusing on the key mechanisms that affect the melting and consolidation processes. The focus is on the formation of defects and the expected time that is required until the consolidation of a powder bed is completed. Then the elasticity of the SLM processed materials near defects is analyzed. The modeling results for powder consolidation are shown for comparison with experimental data on stainless steel 316L powder during SLM. This information can be further used for proper selection of SLM parameters such as the scanning speed and the power of the laser source.

Design, Manufacture, and Characterization of a Critical-Sized Gradient Porosity Dual-Material Tibial Defect Scaffold.

This study proposed a composite tibia defect scaffold with radial gradient porosity, utilizing finite element analysis to assess stress in the tibial region with significant critical-sized defects. Simulations for scaffolds with different porosities were conducted, designing an optimal tibia defect scaffold with radial gradient porosity for repairing and replacing critical bone defects. Radial gradient porosity scaffolds resulted in a more uniform stress distribution, reducing titanium alloy stiffness and alleviating stress shielding effects. The scaffold was manufactured using selective laser melting (SLM) technology with stress relief annealing to simplify porous structure fabrication. The study used New Zealand white rabbits' tibia defect sites as simulation parameters, reconstructing the 3D model and implanting the composite scaffold. Finite element analysis in ANSYS-Workbench simulated forces under high-activity conditions, analyzing stress distribution and strain. In the simulation, the titanium alloy scaffold bore a maximum stress of 122.8626 MPa, while the centrally encapsulated HAp material delivered 27.92 MPa. The design demonstrated superior structural strength, thereby reducing stress concentration. The scaffold was manufactured using SLM, and the uniform design method was used to determine a collection of optimum annealing parameters. Nanoindentation and compression tests were used to determine the influence of annealing on the elastic modulus, hardness, and strain energy of the scaffold.

3D printing of personalised stents using new advanced photopolymerizable resins and Ti-6Al-4V alloy

PurposeThe development of new advanced materials, such as photopolymerizable resins for use in stereolithography (SLA) and Ti6Al4V manufacture via selective laser melting (SLM) processes, have gained significant attention in recent years. Their accuracy, multi-material capability and application in novel fields, such as implantology, biomedical, aviation and energy industries, underscore the growing importance of these materials. The purpose of this study is oriented toward the application of new advanced materials in stent manufacturing realized by 3D printing technologies.Design/methodology/approachThe methodology for designing personalized medical devices, implies computed tomography (CT) or magnetic resonance (MR) techniques. By realizing segmentation, reverse engineering and deriving a 3D model of a blood vessel, a subsequent stent design is achieved. The tessellation process and 3D printing methods can then be used to produce these parts. In this context, the SLA technology, in close correlation with the new types of developed resins, has brought significant evolution, as demonstrated through the analyses that are realized in the research presented in this study. This study undertakes a comprehensive approach, establishing experimentally the characteristics of two new types of photopolymerizable resins (both undoped and doped with micro-ceramic powders), remarking their great accuracy for 3D modeling in die-casting techniques, especially in the production process of customized stents.FindingsA series of analyses were conducted, including scanning electron microscopy, energy-dispersive X-ray spectroscopy, mapping and roughness tests. Additionally, the structural integrity and molecular bonding of these resins were assessed by Fourier-transform infrared spectroscopy–attenuated total reflectance analysis. The research also explored the possibilities of using metallic alloys for producing the stents, comparing the direct manufacturing methods of stents’ struts by SLM technology using Ti6Al4V with stent models made from photopolymerizable resins using SLA. Furthermore, computer-aided engineering (CAE) simulations for two different stent struts were carried out, providing insights into the potential of using these materials and methods for realizing the production of stents.Originality/valueThis study covers advancements in materials and additive manufacturing methods but also approaches the use of CAE analysis, introducing in this way novel elements to the domain of customized stent manufacturing. The emerging applications of these resins, along with metallic alloys and 3D printing technologies, have brought significant contributions to the biomedical domain, as emphasized in this study. This study concludes by highlighting the current challenges and future research directions in the use of photopolymerizable resins and biocompatible metallic alloys, while also emphasizing the integration of artificial intelligence in the design process of customized stents by taking into consideration the 3D printing technologies that are used for producing these stents.

Оптимизация режимов селективного лазерного плавления порошковой композиции системы AlSiMg

Introduction. New aluminum-based powder systems are currently being developed for additive manufacturing. The scientists' work is aimed at comprehensive studies of powder production, optimization of conditions for alloy production and formation of three-dimensional specimens with minimal porosity and absence of cracking during selective laser melting. The purpose of this work is the synthesis of an almost spherical Al-Si-Mg composite powder (91 wt. % Al, 8 wt. % Si, 1 wt. % Mg) from aluminum powder PA-4 (GOST 6058-22), silicon powder (GOST 2169-69) and magnesium powder MPF-4 (GOST 6001-79), which were not originally intended for selective laser melting technology. The work also provides for the optimization of selective laser melting modes to obtain an alloy and form three-dimensional specimens with minimal porosity and no cracking. To create a powder composition, powders ranging in size from 20 to 64 μm were selected by sieve analysis and subjected to mechanical mixing in a ball mill in a protective argon medium for one hour. The research methods are methods of X-ray diffraction and X-ray phase analysis, transmission electron microscopy, mechanical tests of microhardness. Studies of the powder composition after mechanical mixing showed that the mixed powder of aluminum, silicon and magnesium is a conglomerate of particles of spherical, oval and irregular shape. Results and discussions. The optimal modes for obtaining a specimen with a minimum porosity of 0.03 % and a microhardness of 1,291 MPa are selective laser melting modes: P = 90 W, V = 225 mm/s, S = 0.08 mm, h = 0.025 mm. The conducted research shows the possibility of synthesizing products from metal powders that are not adapted to processing by selective laser melting and obtaining an alloy with new mechanical properties during laser action.

The enhanced high-temperature oxidation resistance of additively manufactured GH4169 by adding small amounts of 304L

Enhancing the high-temperature oxidation resistance of nickel-based alloys is critical for expanding their industrial applications. Herein, we report a novel strategy for enhancing the high-temperature oxidation resistance of the GH4169 nickel-based alloy by adding small amounts of 304L stainless steel using selective laser melting technology. The oxidation property of GH4169 with various 304L additions (2 wt.%, 4 wt.%, and 6 wt.%) at 900 °C for 45 h was investigated. Results show that the addition of 304L significantly improves the oxidation resistance of GH4169. The thickness of the oxide film and the intergranular oxidation depth of GH4169 with 6 wt.% 304L added are reduced by 61% and 69%, respectively. The addition of 304L increases Cr and decreases Ni in the matrix, which facilitates the formation of a more compact oxide film. The Nb in Laves phase will be increased with 304L addition, which effectively inhibits oxygen penetration and metallic element diffusion.

Ultra-high cycle fatigue and ultra-slow crack growth behavior of additively manufactured AlSi7Mg alloy

PurposeThe purpose of this paper is to determine the ultra-high cycle fatigue behavior and ultra-slow crack propagation behavior of selective laser melting (SLM) AlSi7Mg alloy under as-built conditions.Design/methodology/approachConstant amplitude and two-step variable amplitude fatigue tests were carried out using ultrasonic fatigue equipment. The fracture surface of the failure specimen was quantitatively analyzed by scanning electron microscope (SEM).FindingsThe results show that the competition of surface and interior crack initiation modes leads to a duplex S–N curve. Both manufacturing defects (such as the lack of fusion) and inclusions can act as initially fatal fatigue microcracks, and the fatigue sensitivity level decreases with the location, size and type of the maximum defects.Originality/valueThe research results play a certain role in understanding the ultra-high cycle fatigue behavior of additive manufacturing aluminum alloys. It can provide reference for improving the process parameters of SLM technology.

A partially hollow BCC lattice structure with capsule-shaped cavities for enhancing load-bearing and energy absorption properties

Lattice structures have gained larger design space and wider application in aerospace, automobile, civil and other engineering fields due to the advancements in additive manufacturing (AM) technology. Seeking the optimal lattice structure configuration for the purpose of enhancing mechanical performance holds paramount importance. The hollow lattice structure possesses high material utilization efficiency, but often suffers from premature failure at the node interconnections. In this paper we propose a partially hollow lattice structure (PHBCC) with solidified nodes and capsule-shaped cavities in the middle of truss components. Quasi-static compression tests were performed on the partially hollow body-centered cubic (BCC) lattices manufactured via selective laser melting technology (SLM). The effects of various geometric parameters were analyzed through finite element simulations. The findings demonstrate that the introduced PHBCC lattice exhibits enhanced mechanical properties. Specifically, there is an observed increase of 92%, 51.9%, and 22.8% in terms of specific stiffness, specific strength, and specific energy absorption, respectively, in comparison to the conventional BCC and hollow BCC (HBCC) structure. Notably, the proposed PHBCC lattice displays superior energy absorption capacity compared to a majority of existing lattice structures.

Effects of Pore Distribution on Mechanical Properties of Selective Laser Melted Inconel-718

In recent years, Selective Laser Melting (SLM) technology has made significant advancements, offering high precision and near-net shaping capabilities that are widely applicable in aerospace, mechanical, and electrical industries. Inconel-718, known for its exceptional high-temperature corrosion resistance, fatigue endurance, and wear resistance, has found extensive use in aerospace applications such as gas turbine disks, rocket engines, and spacecraft components. However, the presence of porous defects in SLM-manufactured metal parts is inevitable, and these pores significantly affect the mechanical properties of the materials. While contemporary studies have focused on the influence of individual or a limited number of pores, the impact of pore distribution has been largely overlooked. This oversight leads to reduced prediction accuracy and hampers the practical implementation of SLM technology. Therefore, this paper specifically investigates the impact of pore distribution on the performance of SLM-manufactured metal materials, using Inconel-718 as an example. The study establishes simulation experiment models to explore diverse pore distribution patterns, including spatial position distribution models and spatial quantity distribution models. The Finite Element Method (FEM) model utilizes the Johnson-Cook constitutive model, and the pores are equivalently modelled as two-dimensional plane ellipses. Uniaxial tension simulations are performed to analyze the mechanical behavior of the materials. The results demonstrate that the mechanical properties of SLM-fabricated Inconel-718 are significantly influenced by the spatial position distribution, spatial quantity distribution, and spatial orientation distribution of the pores. Under different spatial position distributions, materials with more pores parallel to the stretching direction exhibit poorer mechanical performance due to earlier and more significant stress concentration. Under different spatial quantity distributions, materials with a higher pore density and smaller pore spacing show worse mechanical performance due to earlier and more severe stress concentration. Under different spatial orientation distributions, materials with a larger angle between the pore’s major axis and the stretching direction exhibit worse mechanical performance due to enhanced stress and earlier and more severe stress concentration. Overall, this study highlights the importance of considering pore distribution in SLM-manufactured metal materials, providing insights into the impact of spatial position, quantity, and orientation distributions on the mechanical properties of Inconel-718.

Preparation and Performance Study of Titanium‐Based Nanocomposites in Selective Laser Melting: Microstructure Regulation and Optimization of Mechanical Properties

This study focuses on exploring the application of selective laser melting (SLM) technology in the preparation of titanium‐based nanocomposite materials. By introducing 0.5 wt% graphene oxide (GO) and 7.0% nanomolybdenum (Mo) powder, an attempt is made to improve the microstructure and mechanical properties of titanium alloy materials. The experimental results indicate that the microstructure of the titanium‐based nanocomposite material undergoes significant crystal refinement and phase transition behavior, suggesting a positive role of introducing nanoreinforcing phases in crystal structure regulation. Simultaneously, the introduction of GO significantly improves the thermal conductivity of the material, contributing to more uniform energy transfer and temperature distribution, thereby optimizing the process control of laser melting. In terms of mechanical performance, through microhardness and tensile performance tests, the microhardness of TC4–0.5GO–7Mo increases by ≈30.8% compared with pure TC4. This strengthening effect is primarily attributed to the uniform distribution of GO and Mo powder in the matrix, effectively hindering lattice slip and dislocation movement, enhancing the hardness and tensile properties of the material. Through a comprehensive analysis of microstructure and mechanical properties, not only the mapping relationship between the microstructure and mechanical properties of titanium‐based nanocomposite materials is clarified but also the strengthening mechanism is revealed.