Selective Laser Melting Method Research Articles

The effects of 3D printing parameters, structural design and post-processing on the mechanical properties and corrosion resistance of SLMed ZK60 porous scaffolds

High-quality porous Mg alloy scaffolds show promise in repairing large segmental bone defects. In this study, the authors prepared porous ZK60 scaffolds using the selective laser melting (SLM) method with three different model structures: Gyroid (G), Diamond (D), and Dodecahedral (Do). The researchers investigated the structural refinement, mechanical properties, and corrosive properties of SLM-ed ZK60 by adjusting the 3D printing parameters, specifically the scanning speed and laser power. The results show that, with optimized process parameters of a scanning speed of 400mm/s and a laser power of 110W, the relative density of the prepared samples was higher than 97%. After post-processing with electrolytic polishing, the G model scaffolds showed a smooth structural transition and the largest surface area compared to the other two models. The electrolytic polishing treatment also improved the structural refinement of the 70% designed porosity, with an error of only 4.3%. Additionally, the Do model scaffolds exhibited the best mechanical properties, with a yield strength of up to 24MPa and an elastic modulus of up to 425MPa. Furthermore, after coating treatment, the corrosion rate decreased from 5.67mm/year to 1.34mm/year after 48hours. These results demonstrate the potential of SLM-ed porous scaffolds for biomedical applications.

Effects of Selective Laser Melting Process Parameters on Structural, Mechanical, Tribological and Corrosion Properties of CoCrFeMnNi High Entropy Alloy

AbstractThe structural, tribological, mechanical, corrosion, and other properties of materials produced by laser-based powder bed fusion additive manufacturing methods are significantly affected by production parameters and strategies. Therefore, understanding and controlling the effects of the parameters used in the manufacturing process on the material properties is extremely important for determining optimum production conditions and for saving time and materials. This study aimed to determine the optimal laser parameter values for CoCrFeMnNi high-entropy alloy powders using the selective laser melting (SLM) method. The layer thickness was kept constant during experimentation. 5 different laser powers and 10 varying laser scanning speeds were tested, with hatch spacing from 30 to 90%. After determining the optimal laser parameters for SLM, prismatic samples were fabricated in different build orientations (0°, 45°, and 90°), and subsequently, their structural, mechanical, tribological, and corrosion properties were compared. Melt pool morphology could not be obtained at 20—40 and 60W laser powers and at all laser scanning speeds used at these laser powers. At 100 W laser power, 600 mm/s laser scanning speed, and 70% hatch spacing parameters, an ultimate tensile stress of 550 MPa and elongation of 48% were obtained. Among the samples produced in different build orientations, the sample produced with a 0° build orientation exhibited the highest relative density (99.94%), the highest microhardness (201.2 HV0.1), the lowest friction coefficient (0.7025), and the lowest wear and corrosion rates (0.7875 mpy). Additionally, SLM parameters were evaluated to have a significant impact on the performance of all properties of the samples. Graphical Abstract

The screening of reasonable copper and phosphorus content in weathering steel by a high-throughput experimental method

The effect of coupling of copper and phosphorus in steel on atmospheric corrosion behavior was investigated using high-throughput experimental methods. Wire beam electrodes and plates with discrete distribution of composition gradients were prepared through a selective laser melting method. By combining array electrode scanning tests and EPMA, the electrochemical properties and the relationship between different copper and phosphorus contents were rapidly determined. Plenty of data obtained were analyzed according to relevant standards and screened to identify compositional ranges corresponding with the relevant compositions of existing grades of steel. To further analyze the effect of copper and phosphorus on the corrosion behavior, dry/wet cyclic corrosion test were performed using plates. A combination of XRD, FTIR, SEM, EDS, and EPMA were used to analyze the corrosion behavior. It was observed that both copper and phosphorus promoted the formation of amorphous substances, supporting the proposed mechanism by previous researchers. Furthermore, in the absence of manganese interference, copper could accumulate at the metal/rust layer interface, rendering the rust layer cation-selective and effectively inhibiting the deep penetration of chloride ions. Moving forward, we expect to develop this high-throughput experiments to investigate the coupling effects of other elements on corrosion behavior.

Study of the biocompatibility of porous 3D-TiNi implants in vivo

Introduction. Porous TiNi alloys are widely used in medicine as osteoreplacement implants due to their unique properties of superelasticity and biocompatibility, but their clinical use is severely limited by time-consuming manual fabrication and the inability to create precise geometries. Reconstructive surgery for the replacement of bone defects requires biocompatible endoprostheses of individual shape and complex geometry. The use of porous 3D-TiNi implants can be a solution to many problems in traumatology and bone oncology.Aim: To evaluate the possibility of using porous 3D-TiNi implants in osteoplastic surgery based on a study of the structure and biocompatibility of the material under in vivo conditions.Material and Methods. Porous samples in the form of cones and a single implant for maxillofacial surgery were prepared from TiNi powder by selective laser melting. To print an individual implant for maxillofacial surgery, the personal data of the patient at the Oncology Research Institute were used. The macrostructure, elemental and phase composition of porous titanium nickelide samples were investigated using scanning microscopy and X-ray diffraction analysis. The biocompatibility of porous cone-shaped samples was evaluated in vivo using guinea pigs whose condition was analysed by CT scanning.Results. Structural studies of porous titanium nickelide samples showed that selective laser melting can be used to obtain a continuous porous structure with strong contact bridges between particles of a three-phase powder. In vivo testing of the cone-shaped implants showed no local inflammatory changes, rejection or deformation of the hind limb axes of the experimental animals. The basic feasibility of fabricating a custom implant of complex geometry from TiNi powder using selective laser melting according to a patient’s MSCT data was demonstrated.Conclusions. Porous 3D-TiNi implants obtained by selective laser melting showed high biocompatibility under in vivo conditions. An experimental study confirmed the efficacy and ease of use of 3D TiNi implants, their excellent self-fixation in bone tissue, and bone tissue augmentation at the interface with the implant. The macrostructure, chemical and phase composition of the implant material was found to be close to traditional porous TiNi alloys. It was shown that the method of selective laser melting makes it possible to create complex geometric defects in bone tissue from TiNi.

Influence of Different Undercut Depths of Clasp Fabricated by Selective Laser Melting on Retentive Force.

The purpose of this study was to investigate the influence of undercut depths on abutment teeth regarding the retentive force of clasps fabricated through selective laser melting (SLM), and to compare them with conventional cast clasps. Akers clasps made of cobalt chromium alloy were fabricated using the SLM method (SLM), and the retentive forces were compared with clasps made with the conventional cast method (Cast). Three undercut amounts (0.25 mm, 0.15 mm, and 0 mm) were applied on the abutment tooth. The specimens were subjected to 10,000 repetitive insertion/removal cycles. SLM-0.15 showed slightly lower initial retentive force than the Cast specimens, it remained within an acceptable range. During insertion/removal test, the SLM-0.15 specimen showed a significant difference between the initial retentive force and the retentive force after 5,000 cycles, indicating that SLM-0.15 was the least likely to change in retentive force within the parameters established in this study. The inner clasp surface on the SLM groups had higher surface roughness before testing compared to the Cast specimen. Akers clasps fabricated by SLM demonstrated optimal initial retentive forces with smaller undercuts than conventional Cast clasps, and the retentive forces changed less with repetitive insertion/removal.

Effect of titanium on the structural, mechanical and surface properties of CoCrFeMnNiTix high entropy alloy fabricated by selective laser melting

In this study, the effect of titanium (Ti) on the microstructure, mechanical properties, wear resistance and corrosion behavior of CoCrFeMnNi high-entropy alloy (HEA) was examined. The selective laser melting (SLM) method was used to produce HEAs without Ti addition (HEA-1) and with Ti additions of 3 and 5 wt% (HEA-2 and HEA-3, respectively). While the HEA-1 sample exhibited a single-phase face-centered cubic (FCC) structure, the HEA-2 and HEA-3 samples exhibited intermetallic phase structures (Sigma and Laves) along with FCC. The addition of Ti and the presence of intermetallic phases in the HEA-2 sample revealed an improvement in mechanical properties without reducing the ductility value of the structure. However, in parallel with the increasing Ti ratio, the formation of more brittle intermetallic phases in the microstructure of the HEA-3 alloy caused a significant increase in strength but a decrease in ductility. Microstructural examinations revealed that all alloys had a cellular/dendritic structure and the relative densities of the samples were above 99%. While the ultimate tensile stress (UTS) of the HEA-1 sample was 548 MPa and the UTS of the HEA-3 alloy was 832.1 MPa, elongation values were obtained as 48% and 2%, respectively. HEA-2 sample exhibited more ideal results with an elongation value of approximately 22% and UTS values of 760.8 MPa. It was observed that the addition of Ti significantly increased the wear resistance in sliding conditions due to the increase in the hardness of the alloy. The highest hardness and lowest wear rate were obtained with HEA-3 coded samples. The HEA-1 sample exhibited the best corrosion rate, with higher corrosion potential (Ecorr) and lower corrosion current density (Icorr) values. The highest corrosion rate was observed in the HEA-3 sample.

Characteristics and biological responses of selective laser melted Ti6Al4V modified by micro-arc oxidation

Background/purposeAdditive manufacturing (AM) technology, such as selective laser melting (SLM), has been used to fabricate medical devices of Ti-6wt.% Al-4wt.%V (Ti6Al4V) alloys in dentistry. Strontium (Sr) has been shown to have the potential to treat osteoporosis. The aim of this study was to investigate the physicochemical and biological properties of strontium-containing coatings on selective laser melted Ti6Al4V (SLM-Ti6Al4V) substrate. Materials and methodsThe disk of Ti6Al4V was prepared by SLM method. The strontium-containing coatings were prepared by micro-arc oxidation (MAO) in aqueous electrolytes. The surface topography, chemical composition, and phase of strontium-containing MAO (SrMAO) coatings were performed by scanning electron microscope (SEM), energy dispersive X-ray spectrometer (EDS), and thin film X-ray diffraction (TF-XRD), respectively. The apatite-forming ability of the MAO coatings was conducted in simulating body fluid (SBF), and the cell proliferation was determined by methylthiazoletetrazolium (MTT) assay. ResultsThe microstructure of SLM-Ti6Al4V displays acicular α-phase organization. The TF-XRD results indicated that the phase of SrMAO coating was anatase, rutile, and titanium. The calcium, phosphorus, and strontium were detected in the coatings by EDS. Using the SEM, the surface morphology of SrMAO coatings exhibited a uniform 3D porous structure. The SrMAO coatings could induce a bone-like apatite layer after immersion in SBF, and presented significantly higher cell proliferation than untreated specimens in in-vitro experiments. ConclusionAll findings in this study indicate that SrMAO coatings formed on SLM-Ti6Al4V surfaces exhibit a benefit on biological responses and thereby are suitable for biomedical applications.

Influence of Scanning Strategy and Post-Treatment on Cracks and Mechanical Properties of Selective-Laser-Melted K438 Superalloy

The feasibility of manufacturing high-performance components with complex structures is limited due to cracks in some superalloys fabricated by selective laser melting (SLM). By controlling the main process parameters such as scanning strategy, the adverse effects of cracks can be effectively reduced. In this paper, the effects of two different SLM scanning strategies with island and ‘back-and-forth’ and post-heat treatment on the cracks and mechanical properties of selective-laser-melted (SLMed) K438 alloy were investigated. The results show that the SLM method of the ‘back-and-forth’ scanning strategy had better lap and interlayer rotation angles and a more uniform distribution of laser energy compared with the island scanning strategy. The residual stress accumulation was reduced and crack formation was inhibited under this scanning strategy owing to the cooling and shrinkage process. In addition, the dislocation motion was hindered by the formation of uniformly dispersed MC carbides and γ’ phases during the SLM K438 alloy process, which resulted in the density of the as-built SLMed K438 alloy being up to 99.34%, the hardness up to 9.6 Gpa, and the tensile strength up to 1309 MPa. After post-heat treatment, the fine secondary γ’ phases were precipitated and dispersed uniformly in the Ni matrix, which effectively improved the Young’s modulus and tensile strength of the alloy by dispersing the stress-concentrated area.

Effect of building orientation on the in vitro corrosion of biomedical Zn-Cu alloys prepared by selective laser melting

Zn-Cu alloys as biodegradable materials have been successfully fabricated by selective laser melting (SLM) method. XRD, EBSD, electrochemical and immersion tests have been conducted to investigate the effect of building direction on microstructure and in vitro degradation behaviors. Finer grains and more CuZn5 precipitates are found on vertically built Zn-Cu alloy, which results in a higher degradation rate than horizontally built one in both electrochemical and immersion tests. The corrosion mode includes general corrosion and pitting. The moderate corrosion rates of SLM Zn-Cu make them suitable for cardiovascular stents and the corrosion rate is controllable by fabricating methods.

Structure and its defects in additive manufacturing of stainless steels by laser melting and electric arc surfacing

Currently, there is an active development and study of additive technologies. Metal 3D printing makes it possible to obtain parts and structures of complex configuration using a minimum of shaping operations, which can lead to a reduction in overall cost of the resulting products. In this paper, we studied the structure formation in manufacture of products made of stainless steels 10Cr12Ni10Ti (analogue of AISI 321) and 08Cr18Ni9 (analogue of AISI 304) by additive methods – SLM (Selective Laser Melting) and WAAM (Wire Arc Additive Manufacturing). In the course of microstructural analysis, it was found that during the manufacture of products using SLM technology, small austenitic grains oriented in the direction of heat removal are formed, and with WAAM method, austenite is formed mainly in form of dendrites. It is shown that porosity is formed during manufacture of the samples by SLM method, which is associated with non-melting of individual powder particles. When implementing additive manufacturing by WAAM (electric arc surfacing), there is no increased porosity. In the course of the study, a new defect of the structure formed during the manufacture of products by both methods was revealed – formation of interface boundaries between layers, which is associated with the technology of additive manufacturing itself. When manufacturing a WAAM product, it manifests itself more clearly than when obtaining metal by SLM. Boundaries of the surfacing rollers in the manufacture of products by SLM accumulate various intermetallides and structural defects more intensively, relative to WAAM. As a result of the small relative volume of one surfacing roller, compared with WAAM, accumulation of these defects and intermetallides can act as an effective barrier during movement of dislocations, which can lead to an increase in the strength properties of products.

Mechanical properties of high-nitrogen steel produced via selective laser melting using mechanically alloyed and spheroidized powders

In recent years, the development of additive technologies has been one of the priority tasks in the sector. Primarily, additive technologies enable the effective implementation of various design and engineering ideas in high-tech industries, such as the aircraft industry, engine technology, and rocket engineering. The expanded range of standardized materials for additive technologies will facilitate their integration into large-scale production. Of significant interest is the potential use of nitrogen-containing heat-resistant powder alloys to produce complex-shaped aircraft parts using additive technologies. This paper describes the complete process of obtaining samples from powders of alloys with superequilibrium nitrogen content using the selective laser melting (SLM) method. Four different compositions of high-nitrogen steels were obtained through mechanical alloying. Subsequently, the powders of these steels underwent processing using the plasma spheroidization method to be utilized in the SLM process. The SLM method was also employed to produce samples for mechanical tests. Throughout each stage of the process, the powders were thoroughly analyzed. One of the most critical parameters was the nitrogen content in the resulting powders. At each subsequent production stage, its proportion decreased, yet it remained at the superequilibrium content level of 0.13–0.44 wt. %. The mechanical tests confirmed that the alloys fabricated by the SLM method are not inferior in terms of their properties compared to those obtained using classical metallurgical technologies.

Simulating multi-material specimen manufacturing from VZh159 and CuCr1Zr alloys via SLM method: Computational modeling and experimental findings

Manufacturing of multi-material products through layer-by-layer synthesis poses various challenges encompassing process parameter optimization, equipment calibration, and the mitigation of warping and internal stresses within the manufactured parts. The article investigates the feasibility of simulating the selective laser melting (SLM) process for manufacturing multi-material components, exemplified through specimens composed of the VZh159 nickel alloy and CuCr1Zr copper alloy. The study entails numerical simulations of the printing process, which were then validated against real specimens produced through SLM. Each test specimen was vertically divided into three parts: the top and bottom sections consisted of the VZh159 alloy, while the central part was composed of the CuCr1Zr alloy. Simulations involved using identical process parameters as employed in the printing process. Thermal and mechanical analyses for each part of the multi-material specimen were sequentially addressed, transferring the outcomes of the preceding analysis as initial conditions for subsequent calculations. The study concludes that while the obtained simulation results are indicative, they do not precisely capture the deformation observed in the specimens manufactured via the SLM method. The numerical values of deformations derived from simulation results slightly underestimate the actual deformations, attributed to limitations in the chosen calculation algorithms. For future utilization of numerical computer simulation in the SLM manufacturing of multi-material specimens, the study suggests the necessity of implementing a seamless, continuous simulation process without transitions between different parts of the specimen. This entails considering the entire manufacturing process without segregating sections, ensuring a comprehensive account of continuous deformation and stress accumulation throughout fabrication.

Effect of copper powder addition on the product quality of sintered stainless steels

Abstract Powder metallurgy and selective laser melting (SLM) methods are widely used in producing metal parts. Adding reinforcements can improve the mechanical and physical properties of the parts. This study uses the powder metallurgy method before SLM to investigate the effect of copper reinforcement (0, 0.5, 1, 2, and 5 wt.%) on 316L and MS1 (maraging steel) material. The study started by thermochemical investigating the effects of copper addition on the phases during cooling. According to the thermochemical analysis, experimental sintering processes were carried out with the addition of copper in suitable mixing ratios. The findings show that 316L material is more convenient to the sinter than MS1 due to alloy ratios and powder sizes. Adding up to 2 wt.% copper to 316L results in a 36 wt.% reduction in linear shrinkage and improved mechanical and physical stability. The most satisfactory results were obtained by sintering the samples at 1200 °C for 1 h. This study shows that future research should focus on producing copper-reinforced 316L metal powders using SLM methods and parameter optimization and developing hybrid manufacturing methods that combine SLM with powder metallurgy.

Enhancing mechanical properties of selective-laser-melting TiN/AISI 420 composites through Taguchi GRA and PCA multi-response optimization

The enhancement of mechanical properties in martensitic AISI 420 stainless steel is realized through the incorporation of TiN ceramic particles using the selective laser melting (SLM) method. This study introduces an innovative hybrid mixing method designed to uniformly disperse TiN within the AISI 420 matrix, ensuring the absence of agglomerations and contaminations in the feedstock for the SLM process. Employing a combined approach involving the Taguchi method, Grey Relational Analysis, and Principle Component Analysis, optimal processing parameters and TiN content are identified, encompassing a laser power of 350 W, laser speed of 370 mm/s, hatch distance of 0.07 mm, layer thickness of 0.05 mm, and one percent by weight of TiN particles. The optimized SLM sample showcases exceptional characteristics with a hardness of 743 ± 20 HV, tensile strength of 1822 ± 21 MPa, and a modulus of toughness of 99.7 ± 3.0 J/m3, surpassing existing results. Introducing TiN particles into the AISI 420 matrix with suitable SLM processing parameters induces significant microstructural alterations, reinforcing the matrix and elevating the mechanical properties. These results mark a substantial advancement in metal matrix composite materials by applying cutting-edge manufacturing techniques.

Thermo-hydraulic performance evaluation through experiment and simulation of additive manufactured Gyroid-structured heat exchanger

Following the breakthrough of additive manufacturing in overcoming machining limitations, triply periodic minimal surface (TPMS), governed by mathematical implicit functions, has emerged as a highly promising configuration for heat exchanger. Current study evaluates the thermo-hydraulic characteristics of a 316L stainless steel Gyroid-structured heat exchanger, manufactured by selective laser melting (SLM), through experimental and numerical methods. The experiment was conducted on a single-phase test rig with water as the working medium. The measured performance is affected by surface roughness and other factors, resulting in deviations from the theoretical performance. Specifically, at a flow rate of 500 kg/h, the experimentally measured overall heat transfer coefficient and cold-side differential pressure exhibit a 9.70 % and 69.82 % increase, respectively, compared to their theoretical values. In comparison to various heat exchangers reported in the literatures, this experimental model possesses a notable advantage concerning the power density achievable per unit length of pressure drop consumed. In addition, a nonlinear regression method based on the least squares approach and the thermal resistance separation method is proposed to obtain the Nu ∼ Re correlation. The fitting effect is satisfactory, as all the points fall within the deviation range of (-7.5 %, 7.5 %). Moreover, this experimental model outperforms four conventional heat exchanger configurations in terms of performance evaluation criteria.

Method and Process of Selective Laser Melting Forming Low‐Angle Support‐Free Structures (Invited)

Method and Process of Selective Laser Melting Forming Low‐Angle Support‐Free Structures (Invited)

Effect of Fabrication Method and Heat Treatment on the Properties of Co-Cr Bio Alloy

Co-Cr alloys are widely used in dental and medical equipment since the development of the first cast Co-Cr-Mo alloy. This is due to its high mechanical properties and high resistance to wear and corrosion. This research aims to study the effect of the fabrication method (Investment Casting and Selective Laser Melting SLM by 3D printing) and heat treatments on the mechanical and tribological properties of Co-Cr-Mo alloy. It was found that the Selective Laser Melting method in general increases the ultimate tensile strength, strain and hardness compared to the Investment Casting method. Also, solution treatment and aging reduce the strength and strain values of the SLM samples and have no obvious effect on the casting samples. The wear test shows that wear rate of casting samples is lower than that of SLM samples.

Numerical and Experimental Analysis of Strength Loss of 1.2709 Maraging Steel Produced by Selective Laser Melting (SLM) under Thermo-Mechanical Fatigue Conditions.

The result of the development of additive manufacturing (AM) methods is the increasing use of the selective laser melting (SLM) method as a technique for producing tooling for injection moulds and die casting pressure moulds from maraging steel powders. The mould components are subjected to varying thermo-mechanical loads during these operations. This paper presents a numerical model that is used to predict the fatigue life of a material that is loaded with a time-varying temperature field according to the classic and modified Coffin test. Using a computational model, the temperature changes in the resistance-heated specimen and the stress and strain fields that are caused by this phenomenon were determined. Using three different multiaxial fatigue criteria, the fatigue life of SLM steel was determined. Numerical calculations were verified using experimental thermal fatigue tests on 1.2709 SLM steel that was aged at 490 °C as well as via metallographic tests. The numerical model was used to predict the durability of the same steel aged at 540 °C. The effect of specimen clamping conditions on the fatigue life of SLM steel was determined numerically. The value of the decrease in strength of SLM steel as a result of the increasing number of cycles of temperature changes was determined experimentally; a great influence of ageing temperature on fatigue life was found. Changes in the structure of steel occurring during cyclic changes in temperature are presented.

Reactor design via scan line patterning: An implicit approach to create scalable microstructured parts in selective laser melting

The adaptation of additive manufacturing for chemical flow reactors has recently gained momentum as the methods become more advanced and equipment is increasingly affordable. With the design of periodic open cellular structures (POCS) from metal selective laser melting (SLM), structured catalyst substrates can be realized in a much more ordered fashion than well-established metal foams with a random structure. Hence, tailored transport properties are achieved and flow profiles are homogenized, eliminating flow channeling and stagnant flow zones.However, with current SLM methods, the minimal achievable feature size and therewith the specific surface area is still limited. Moreover, the size of finely resolved STL files that define the structure grows exponentially with decreasing feature sizes, further limiting the scalability of methods with direct structure definition.In this work, we present a method for implicit structure design by metal SLM with specific surface areas and porosities that compete with established catalyst substrates. The definition of the microstructure is realized by control of the laser scan lines, where single scan lines create fine struts. The general applicability of our method to various metal materials is demonstrated by production from stainless steel and copper. In a numerical study for a model steam reforming application, we show that the POCS provide mass transfer coefficients and volumetric reaction rates that compete with benchmark substrates.Scan line patterning therefore provides a promising method to create highly ordered, well-scalable substrates for heterogeneous catalysis from a wide range of materials, e.g., for the application in highly efficient small-scale reactors.

Quality assurance thermophysical aspects of highly porous implants with cellular structure obtained by selective laser melting

Selective laser melting (SLM) is an additive manufacturing process that involves the layer-by-layer construction of a three-dimensional object by local melting of a powder layer based on a prepared CAD model. This technology makes it possible to manufacture products of complex configuration, including internal channels of complex geometry. Such products include personalized highly porous implants, which are subject to very strict requirements in the field of elastic and strength properties, ensuring their compliance with the properties of the biological objects being replaced. The quality of highly porous cellular products formed by the selective laser melting method based on metal powder compositions is determined by a significant number of factors, the combined influence of which is difficult to control. At the same time, the structure and mechanical properties of highly porous cellular materials (HPCM) obtained by laser synthesis are largely determined by the melt bath shape stability, which depends on the ability of local heat dissipation, which in turn is determined by the fused product geometry. Under these conditions, simulation of thermal processes, including the prediction of the part fusion temperature modes, is of paramount importance. This study focuses on the numerical analysis of the powder layer thermophysical parameters during the laser melting process, which is difficult to analyze by direct measurements, and a computational model based on COMSOL Multiphysics has been created to predict the melt bath temperature field. The numerical model made it possible to quantify the influence of the selective laser melting process parameters (laser power and scanning speed) in combination with the choice of material and topology of the part on the temperature fields formation to determine the process technological parameter and the features of creating geometry for additive manufacturing, which make it possible to obtain products of proper quality. Cellular implants based on Ti6Al4V powder have been grown by selective laser melting.