Abstract The effect of rapid solidification on the microstructure of Al-5Sr, Al-10Sr and Al-23Sr (wt.%) alloys has been investigated using X-ray diffraction and transmission electron microscopy. The phases present in the melt-spun Al –Sr alloys are the equilibrium phases a-Al and tetragonal Al4Sr. The microstructure of the melt-spun Al –Sr alloys is quite different from that of the ingot-like alloys. Microstructure selection map is established for the rapidly solidified Al-rich Al –Sr alloys, in light of the microstructure together with the estimated cooling rates. The undercooling obtained through quenching at ≈ 9.5 × 105 K s–1 is sufficient for the Al-10Sr alloy but insufficient for the Al-23Sr alloy to completely suppress the formation of primary Al4Sr. Rapid solidification has a significant effect on the morphology of primary Al4Sr and the higher level of undercooling enhances the formation of the Al4Sr dendrites with 45° branches in the melt-spun Al-23Sr alloy.