Electrocoalescence is an energy-efficient and environmentally friendly process for separating water-in-oil emulsions. In this paper, the coalescence behaviors of nanoparticle/surfactant/salt-laden water droplet pairs under direct current (DC) electric fields were investigated by molecular dynamics (MD) simulations. Good qualitative agreements of the present simulations and literature results were obtained. The effects of electric field strengths, surfactant concentrations, and surfactant types on the nanoparticle/surfactant/salt-laden water droplet pair electrocoalescence process were systematically examined, analyzed, and discussed. The results show that the nanoparticle-surfactant-salt synergistic effects mainly include two mechanisms, i.e., the electrostatic interactions of salt ions and surfactant head groups, and the hydrogen bonds of the heteroatoms and water molecules. In addition, strong electric fields lead to high electrocoalescence speed, while weak electric fields result in high electrocoalescence efficiency. At high surfactant concentrations, viscoelastic rigidity of the interface can suppress coalescence, and the aggregations accumulated on the interface result in a significant steric hindrance effect, accounting for the shortest approaching and coalescing time at surfactant number around one single droplet SN = 30 in SDS systems. Regarding the influence of surfactant types, the coalescence efficiencies of the investigated surfactant systems ranked as SDS > Span-80 > Triton X-100 > CTAB. Regarding the nanoparticle-surfactant-salt synergistic effects, in ionic surfactant (CTAB and SDS) systems, the sum of SiO2-Surfactant and Surfactant-NaCl synergistic effects generally dominated the electrocoalescence process; in nonionic surfactant (Span-80 and Triton X-100) systems, the synergistic effects can be generally ranked as SiO2-Surfactant > SiO2-NaCl > Surfactant-NaCl. The results of this work will be potentially valuable for optimizing the design of compact and efficient oil–water separators.
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