Sandwich Structure Research Articles

Honeycomb Molding - Forming Thermoplastic Sandwich Structures for Interior Applications

Trains play an important role in the sustainable mobility of the future. The changes in the market are reflected in the number of newly approved series by the German Federal Railway Authority (EBA); 226 new designs and redesigns of train cars were approved for use on German rails in 2019. Phenol-formaldehyde resins are used extensively specifically for railcar interiors. However, phenol-formaldehyde resins release carcinogenic vapors during and even after production if not completely sealed. As a result, European production standards and requirements have been increased, making the material less economical and increasingly difficult to enter the market. Further bans aimed at lower formaldehyde release limits are currently being considered by the European Union's Committee for Risk Assessment (RAC) and Committee for Socioeconomic Analysis (SEAC). In order to develop and design alternative materials, it is important to meet the requirements for stiffness, light weight, insulation and sustainability simultaneously. This research aim is therefore to develop a new class of material for interior components with improved stiffness, lower weight, lower CO2 footprint and no health hazards. The approach is to develop advanced composite sandwich panels that retain the ability to be molded into complex structures for interior applications. This is done through a thermoplastic honeycomb core structure that is manufactured directly from sheet material and fiber reinforced organo-sheets as the outer layers. The base matrix for all layers is kept uniform for better recyclability and consists of polycarbonate (PC) with sufficient flame retardant properties to provide an environmentally friendly alternative to existing phenolic resin and aramid epoxy honeycomb solutions while still complying with the security norms.

Moisture ageing effects on the mechanical performance of eco-friendly sandwich panels made of aluminium skins, bamboo ring core and bio-based adhesives

Recent research has been focused on developing high-performance sandwich structures using renewable resources. The adoption of bamboo rings as a core material and bio-based adhesives has emerged as a promising sustainable design solution for panel construction. It is therefore critical to conduct accelerated ageing tests on these materials to evaluate the impact of environmental humidity on their degradation and durability. This study assessed the effects of moisture ageing on the physic-mechanical properties of eco-friendly sandwich panels and their constituents (aluminium skins, bamboo ring core and castor oil bio-adhesive). Mechanical evaluations of sandwich panels with compacted and spaced bamboo ring cores were performed under varying humidity conditions. Bamboo rings exhibited variable bulk density due to swelling and loss of organic material over time. They also demonstrated increased compressive properties after 2 years of natural ageing but reduced performance after 30 days at 100% relative humidity. The mechanical properties of the bio-based polymer were enhanced through water-ageing exposure. Sandwich panels constructed with compacted bamboo ring cores exhibited higher bending properties than those with spaced ring core architecture, with the latter showing failures characterised by a wrinkling effect on both skins followed by debonding.

The investigation on the bending fatigue properties of Ti-6Al-4V lattice sandwich structures fabricated EB-PBF

In this study, lattice sandwich structures of Ti-6Al-4V alloy with simple cubic (SC) and rhombic dodecahedron (RD) unit cells were prepared by electron beam powder bed fusion (EB-PBF) technique. Through a combination of finite element simulation and experimental investigation, the effect of lattice cell shape and heat treatment on the bending fatigue performance of these lattice sandwich structures was studied. The results show that the underlying fatigue mechanism of the RD lattice sandwich structure is primarily dominated by cyclic ratcheting of the lattice. In contrast, for the SC lattice sandwich structure, the fatigue mechanism involves an interaction of cyclic ratcheting and fatigue crack initiation and propagation of the lattice. During the cyclic deformation process, the struts of the lattice unit cells in the SC lattice sandwich structure mainly undergo buckling deformation. Under the same bending deformation strain, the struts experience much higher stress in the SC lattice sandwich structure, making them more susceptible to crack initiation and resulting in a quick fatigue failure. Therefore, the fatigue performance of the RD lattice sandwich structure is significantly superior to that of the SC lattice sandwich structure. Heat treatment result in the enhanced plasticity of parent materials of the lattice sandwich structure, leading to improved resistance to cyclic strain accumulation during fatigue processes and an increase in fatigue strength.

Influence of local Dzyaloshinskii–Moriya interaction on spin waves in symmetrical heavy metal/ferromagnet/heavy metal multilayer

Abstract In a heavy metal/ferromagnet/heavy metal multilayer with inversion symmetry, the total interlayer Dzyaloshinskii–Moriya interaction (iDMI) is expected to be absent while the local iDMI constants for the top and bottom FM atomic layers can still be nonzero. This study investigates the influence of local iDMI on spin waves in this structure, in which the FM medium consists of two atomic layers with opposite local iDMI at the bottom HM/FM interface and the top FM/HM interface. Theoretical analysis and simulations are conducted to examine the spin-wave dynamics and propagation in the symmetrical sandwich structure. The results show that the local iDMI decreases the characteristic frequency of spin waves, indicating a regulation of spin wave propagation by iDMI and shows the asymmetry of spin-wave propagation between the two FM atomic layers due to iDMI. This work paves the way for deep exploration of spin waves in such structures and offers valuable insights for subtle magnetic interactions in other symmetrical multilayers.

Dual metal-organic-frameworks mediated resonance energy transfer for ultrasensitive electrochemiluminescence immunosensing.

Anelectrochemiluminescence (ECL) biosensor for carcinoembryonic antigen (CEA) based on electrochemiluminescence resonance energy transfer (ECL-RET) was designed. Tris(2,2'-bipyridine)ruthenium(II) (Ru(bpy)32+) was used as an energy donor for ECL-RET, and an Au nanoparticle-modified MOF framework (AuCoFe MOF) was used as an energy receptor for ECL-RET. The ECL emission spectra of Ru(bpy)32+ were in the range 550 to 680nm, and a zinc oxalate MOF encapsulating Ru(bpy)32+ (Ru@ Zn oxalate MOF) was prepared. The UV-vis absorption spectrum of AuCoFe MOF ranges from 280 to 700nm and overlaps with emission spectra of Ru@Zn oxalate MOF, which is critical for RET. The AuCoFe MOF-Ab2 bioconjugate, target CEA antigen, and the Ru@Zn oxalate MOF-Ab1 bioconjugate together form a sandwich structure, resulting in quenching of the ECL signal of Ru@Zn oxalate MOF by AuCoFe MOF. Under the optimized experimental conditions, the ECL-RET sensor exhibited excellent analytical performance in CEA detection with a linear range of 1.0 × 10-13 to 1.0 × 10-8mgmL-1; the minimum limit of detection is 1.4 × 10-14mgmL-1 (S/N = 3); and its recoveries of spiked samples ranging from 99.1 to 100.7%. The developed sensor has excellent stability, reproducibility, and specificity and is suitable for the detection of CEA in human serum and has the potential to provide sensitive detection of other biomarkers of diseases.

Vacuum Filtration-Coated Silver Electrodes Coupled with Stacked Conductive Multi-Walled Carbon Nanotubes/Mulberry Paper Sensing Layers for a Highly Sensitive and Wide-Range Flexible Pressure Sensor

Flexible pressure sensors based on paper have attracted considerable attention owing to their good performance, low cost, and environmental friendliness. However, effectively expanding the detection range of paper-based sensors with high sensitivities is still a challenge. Herein, we present a paper-based resistive pressure sensor with a sandwich structure consisting of two electrodes and three sensing layers. The silver nanowires were dispersed deposited on a filter paper substrate using the vacuum filtration coating method to prepare the electrode. And the sensing layer was fabricated by coating carbon nanotubes onto a mulberry paper substrate. Waterborne polyurethane was introduced in the process of preparing the sensing layers to enhance the strength of the interface between the carbon nanotubes and the mulberry paper substrate. Therefore, the designed sensor exhibits a good sensing performance by virtue of the rational structure design and proper material selection. Specifically, the rough surfaces of the sensing layers, porous conductive network of silver nanowires on the electrodes, and the multilayer stacked structure of the sensor collaboratively increase the change in the surface contact area under a pressure load, which improves the sensitivity and extends the sensing range simultaneously. Consequently, the designed sensor exhibits a high sensitivity (up to 6.26 kPa−1), wide measurement range (1000 kPa), low detection limit (~1 Pa), and excellent stability (1000 cycles). All these advantages guarantee that the sensor has potential for applications in smart wearable devices and the Internet of Things.

Layer-by-layer assembling boron nitride/polyethyleneimine/MXene hierarchical sandwich structure onto basalt fibers for high-performance epoxy composites

Interfacial adhesion directly affects the mechanical properties of basalt fiber (BF)-reinforced polymer composites. To construct a more superior interphase between BFs and epoxy resin (EP) than a weak interphase of the unmodified BF/EP, we propose a hierarchical sandwich structure consisting of sodium hydroxide–activated boron nitride (BNOH), polyethyleneimine (PEI), and MXene (MX, Ti3C2Tx) through facile layer-by-layer self-assembly. The fabricated BNOH/P/MX sandwich structure (P denoting “PEI”) can synergistically improve the interface adhesion by enhancing the mechanical interlocking and chemical bonding of the composites. When the composites reinforced by BF–BNOH/P/MX subject to the external loading, flexible PEI molecules allow two-dimensional (2D) rigid BNOH and MX nanosheets to slip at the interface by uncurling the molecular chains, dissipating a great amount of energy during the fracture progress. Meanwhile, the hierarchical BNOH/P/MX sandwich structure acts as an excellent interface and possesses multistage gradient modulus and wider thickness, uniformly and efficiently transferring the stress from the EP matrix to BFs. The interfacial shear strength, impact strength, and fracture toughness of BF–BNOH/P/MX-reinforced EP composite are substantially improved by 45.9 %, 60.6 %, and 148.9 %, respectively, compared with bare BF–based composites. This study can provide valuable references and inspirations for designing and constructing high-quality interfaces for high-strength and high-toughness BF structural materials, taking advantage of 2D materials.

Acoustic Emission and Digital Image Correlation-Based Study for Early Damage Identification in Sandwich Structures

Acoustic Emission and Digital Image Correlation-Based Study for Early Damage Identification in Sandwich Structures

Atomically Precise Ternary Cluster: Polyoxometalate Cluster Sandwiched by Gold Clusters Protected by N‐Heterocyclic Carbenes

AbstractCoinage metal (Au, Ag, Cu) cluster and polyoxometalate (POM) cluster represent two types of subnanometer “artificial atoms” with significant potential in catalysis, sensing, and nanomedicine. While composite clusters combining Ag/Cu clusters with POM have achieved considerable success, the assembly of gold clusters with POM is still lagging. Herein, we first designedly synthesized two cluster structural units: an Au3O cluster stabilized by diverse N‐heterocyclic carbene (NHC) ligands and an amine‐terminated POM linker. The subsequent reaction involved amine substitution in the POM linker for the central O atom in the Au3O cluster, resulting in the first ternary composite cluster—a POM cluster sandwiched by two Au clusters protected by NHCs. Single‐crystal X‐ray diffraction and other characteristic methods characterized their atomically precise structures. Furthermore, altering the NHC ligands decreased the number of gold atoms in the sandwich structures, accompanying the different protonated degrees of amine ligand in the terminal end of the POM linker. These composite clusters showed excellent performances in catalytic H2O2 conversion through the synergistic effect between gold clusters and POM clusters. This work opens a new avenue to functional composite metal clusters and would promote their enhanced catalysis applications through intercluster synergistic interactions within composite systems.

Mild polarization electric field in ultra-thin BN-Fe-graphene sandwich structure for efficient nitrogen reduction

The electrocatalytic N2 reduction reaction (NRR) is expected to supersede the traditional Haber-Bosch technology for NH3 production under ambient conditions. The activity and selectivity of electrochemical NRR are restricted to a strong polarized electric field induced by the catalyst, correct electron transfer direction, and electron tunneling distance between bare electrode and active sites. By coupling the chemical vapor deposition method with the poly(methyl methacylate)-transfer method, an ultrathin sandwich catalyst, i.e., Fe atoms (polarized electric field layer) sandwiched between ultrathin (within electron tunneling distance) BN (catalyst layer) and graphene film (conducting layer), is fabricated for electrocatalytic NRR. The sandwich catalyst not only controls the transfer of electrons to the BN surface in the correct direction under applied voltage but also suppresses hydrogen evolution reaction by constructing a neutral polarization electric field without metal exposure. The sandwich electrocatalyst NRR system achieve NH3 yield of 8.9 μg h−1 cm−2 and Faradaic Efficiency of 21.7%. The N2 adsorption, activation, and polarization electric field changes of three sandwich catalysts (BN-Fe-G, BN-Fe-BN, and G-Fe-G) during the electrocatalytic NRR are investigated by experiments and density functional theory simulations. Driven by applied voltage, the neutral polarized electric field induced by BN-Fe-G leads to the high activity of electrocatalytic NRR.

Investigation of Low Velocity Impact Behavior of Aluminum Honeycomb Sandwich Structures with GFRP Face Sheets by Finite Element Method

The aim of this study is to examine the low velocity impact behavior of aluminum honeycomb sandwich structures with glass fiber reinforced plastic (GFRP) face sheets with the help of finite element method. In the study, low velocity impact tests were carried out in the LS DYNA finite element program to examine the effects of face sheets thickness, core number, wall thickness, impact location and impact velocity on maximum contact force, absorbed energy efficiency and damage mode. Progressive damage analysis based on the Hashin damage criterion and the combination of Cohesive Zone Model (CZM) and the bilinear traction-separation law was performed using the MAT-54 material model. At the end of the study, it was determined that the face sheets thickness in sandwich structures had a significant effect on the impact resistance up to a certain impact energy. It has been observed that as the impact velocity gradually increases, there is a decrease in the contact force after a certain threshold value. As the impactor velocity increases, the energy absorption efficiency also increases. It has been determined that the location of the impact is very effective on peak force and energy absorption efficiency. The effect of the number of core layers depends on the face sheets thickness. When the face sheets thickness was not damaged at first contact, the peak force value increased in parallel with the number of layers. It was determined that the dominant damage mode after impact was matrix damage. It has been observed that as the energy level of the impactor increases, damage also occurs on the back surfaces.

Exploring delamination behavior in carbon nanofiber-reinforced sandwich structures with various corrugated cores: An experimental study on mixed-mode crack growth

In this paper, the delamination behavior between the face sheet and core of sandwich panels under a mixed mode of failure during TPSB (Three-Point Sandwich Beam) testing is investigated. The experiments were conducted on two sets of specimens: one reinforced with 0.25% carbon nanofiber weight and the other consisting of samples without carbon nanofibers. The core of the sandwich structures was made of PVC foam, and the corrugated cores and face sheets were made of glass-epoxy fibers. The investigated specimens had corrugated cores with different geometries, such as trapezoidal, square, and triangular. The Force-Displacement and R-CURVE diagrams of sandwich panels reinforced with and without carbon nanofibers were extracted. The strain energy release rate increased with increasing crack length, and this trend in the mixed mode of failure was generally upward. The strain energy release rate in the sandwich panel reinforced with carbon nanofibers with trapezoidal, square, and triangular corrugated cores increased by 20.7%, 39.8%, and 44.6%, respectively. These findings underscore the potential of carbon nanofiber-reinforced sandwich structures for diverse applications requiring enhanced fracture resistance under varying loading conditions. These structures have many applications in wind turbine blades and aerospace industry.

Definition, Fabrication, and Compression Testing of Sandwich Structures with Novel TPMS-Based Cores

Triply periodic minimal surfaces (TPMSs) constitute a type of metamaterial, deriving their unique characteristics from their microstructure topology. They exhibit wide parameterization possibilities, but their behavior is hard to predict. This study focuses on using an implicit modeling method that can effectively generate novel thin-walled metamaterials, proposing eight shell-based TPMS topologies and one stochastic structure, along with the gyroid acting as a reference. After insights into the printability and design parameters of the proposed samples are presented, a cell homogeneity analysis is conducted, indicating the level of anisotropy of each cellular structure. For each of the designed metamaterials, multiple samples were printed using a stereolithography (SLA) method, using a constant 0.3 relative density and 50 µm resolution. To provide an understanding of their behavior, compression tests of sandwich-type specimens were performed and specific deformation modes were identified. Furthermore, the study estimates the general mechanical behavior of the novel TPMS cores at different relative densities using an open cell mathematical model. Alterations of the uniform topologies are then suggested and the way these modifications affect the compressive response are presented. Thus, this paper demonstrates that an implicit modeling method could easily generate novel thin-walled TPMSs and stochastic structures, which led to identifying an artificially designed structure with superior properties to already mature topologies, such as the gyroid.

Highly Conductive Two-Dimensional FeTHBQ/Graphene Nanocomposite as the Cathode Material for Lithium-Ion Batteries.

Constructing high-performance coordination polymer (CP) cathodes for lithium-ion batteries based on the redox reactions of both high-potential transition metal ions and high-capacity organic ligands has attracted extensive attention. However, CP cathodes suffer from structural degradation, low electrical conductivity, and sluggish diffusion kinetics, resulting in poor cycling stability and inferior rate capability. Herein, the ultrafine FeTHBQ (THBQ = tetrahydroxy-1,4-benzoquinone) CP nanoparticles in situ grew on both sides of graphene nanosheets to form the uniform two-dimensional (2D) FeTHBQ/Graphene nanocomposite with a sandwich structure via a one-pot solvothermal method. The highly conductive graphene skeleton promotes the electronic conduction and structural stability for the 2D FeTHBQ/Graphene nanocomposite. Besides, compared with bulk FeTHBQ, the primary FeTHBQ nanoparticles in the FeTHBQ/Graphene nanocomposite have smaller particle sizes with larger specific surface areas. This not only shortens the Li+ diffusion distance in the FeTHBQ crystal but also benefits Li+ transfer between the electrolyte and the electrode. In the FeTHBQ/Graphene nanocomposite, the active material of FeTHBQ manifested multiple redox centers of transition metal ions (Fe3+/Fe2+) and carbonyls (C═O/C-O-) in THBQ ligands. Owing to the enhancements of structural stability, electronic conduction, and Li+ diffusion kinetics, the 2D FeTHBQ/Graphene nanocomposite presented a high lithium-ion storage capacity of 217.2 mA h g-1 at 50 mA g-1, a fast rate capability of 79.1 mA h g-1 at 5000 mA g-1, and a stable cycling performance of 87.2 mA h g-1 at 500 mA g-1 after 100 cycles. This work sheds light on the great opportunity for optimizing the electrochemical performances of CP-based functional electrode materials by combining with conductive substrates.

Propagation characteristics of SH waves in piezoelectric–piezomagnetic sandwich structures

Propagation characteristics of SH waves in piezoelectric–piezomagnetic sandwich structures

Transverse energy absorption performance of sandwich tubes with various origami foldcores

Nowadays, composite sandwich tubes are extensively utilized in the civil and aerospace industries due to their superior strength-to-weight mechanical properties. Origami-based core offers a large enhancement of the mechanical properties, yet little study research focuses on the effect of various foldcore configurations on the transverse mechanical properties of sandwich tubes, necessitating the design method for applications. This study introduces an innovative approach by incorporating origami into the composite sandwich core to enhance the transverse energy absorption capacity. The quasi-static transverse mechanical properties of carbon fibre-reinforced polymer (CFRP) sandwich tubes with foldcores are studied under three-point bending-like local compression and transverse structural compression. A systematic geometric design framework and numerical modelling technique are provided. By integrating finite element analysis and experiments, the research investigates the effects of various origami foldcore configurations and geometric parameters on transverse energy absorption capacity. The experiment setup is provided by sandwich tubular specimens with a full-diamond configuration as the foldcore. The cylindrical tubes (foldcore) of the sandwich structures were manufactured using four plies [0°]4 of T700 (T300) woven CFRP with the hot press moulding (vacuum bag using female and male moulds) technique respectively. Then, the parametric study and damage mode analysis of eight different foldcore patterns (axial Miura, circumferential Miura, diamond, Kresling, and their curved-creased counterparts) were studied. The results showed the superior energy absorption performance of the sandwich tube with Miura-pattern foldcore over the origami-pattern counterparts, nested tube, and traditional honeycomb sandwich tube with CFRP or aluminium-made cores. Therefore, the structural parameters optimisation of the Miura pattern tube was carried out by the Response Surface method (RSM) and a design strategy for increasing the energy absorption capacity was found. The findings offer guidance for designing high-specific energy absorption tubular structures for future advanced engineering applications.

A sandwich-type electrochemical sensor based on RGO-CeO2-Au nanoparticles and double aptamers for ultrasensitive detection of glypican-3.

Asandwich-type electrochemical aptasensor for ultrasensitive detection ofglypican-3 (GPC3)was constructed using GPC3 aptamer (GPC3Apt) labelled reduced graphene oxide-cerium oxide-gold nanoparticles (RGO-CeO2-Au NPs) as the signal probe and the same GPC3Apt as the capture probe. The electrochemical redox properties of CeO2 (Ce3+/Ce4+) in the RGO-CeO2-Au NPs indicate the electrochemical signals. When the target GPC3 was present, an "aptamer-protein-aptamer" sandwich structure was formed on the sensing interface due to the specific binding between the protein and aptamers, resulting in an increased electrochemical redox signal detected by differential pulse voltammetry (DPV) technique. Under optimal conditions, the established aptasensor exhibited a logarithmic linear relationship between the current response and GPC3 concentration in the range 0.001-100.0ng/mL, with a minimum detection limit of 0.74pg/mL. Using the spike-recovery tests for measurement of the human serum samples, the recovery was from 99.26 to 114.01%, and the RSD range was 3.04 to 5.34%. Furthermore, the sandwich-type electrochemical aptasensor exhibited excellent performance characteristics such as good stability, high specificity, and high sensitivity, demonstrating effective detection of GPC3 in human serum samples and can be used as a clinical detection tool for GPC3.

From Solid to Fluid: Novel Approaches in Neuromorphic Engineering.

Neuromorphic engineering is rapidly developing as an approach to mimicking processes in brains using artificial memristors, devices that change conductivity in response to the electrical field (resistive switching effect). Memristor-based neuromorphic systems can overcome the existing problems of slow and energy-inefficient computing that conventional processors face. In the Introduction, the basic principles of memristor operation and its applications are given. The history of switching in sandwich structures and granular metals is reviewed in the Historical Overview. Particular attention is paid to the fundamental articles from the pre-memristor era (the 1960s-70s), which demonstrated the first evidence of resistive switching and predicted the filamentary mechanism of switching. Multi-dimensionality in neuromorphic systems: Despite the powerful computational abilities of traditional memristor arrays, they cannot repeat many organizational characteristics of biological neural networks, i.e., their multi-dimensionality. This part reviews the unconventional nanowire- and nanoparticle-based neuromorphic systems that demonstrate incredible potential for use in reservoir computing due to the unique spiking change in conductance similar to firing in neurons. Liquid-based neuromorphic devices: The transition of neuromorphic systems from solid to liquid state broadens the possibilities for mimicking biological processes. In this section, ionic current memristors are reviewed and, the working principles of which bring us closer to the mechanisms of information transmittance in real synapses. Nanofluids: A novel direction in neuromorphic engineering linked to the application of nanofluids for the formation of reconfigurable nanoparticle networks with memristive properties is given in this section. The Conclusion t summarizes the bullet points of the Review and provides an outlook on the future of liquid-state neuromorphic systems.

Balancing stretchability and conductivity: Carbon nanotube layer-enhanced non-ionic conductive hydrogels with a sandwich structure

In non-ionic conductive hydrogels, conductivity often conflicts with mechanical properties, posing a challenge in creating hydrogels that strike a balance between conductivity and mechanical properties. Here, we addressed this issue by integrating carboxylated carbon nanotube (CNT) layers in a sandwich structure onto the surface of the cationic hydrogel (P(AM-co-DMDAAC), PAD), followed by dehydration for densification. This approach simultaneously improved the conductivity of the hydrogel while maintaining its stretchability. The stability of the composite structure was ensured through electrostatic interactions, hydrogen bonding, and physical entanglement between the PAD hydrogel and the CNT layer. Additionally, adjusting the water–solid ratio of the hydrogel allows fine-tuning of its conductivity and stretchability. Remarkably, at a 500 % water–solid ratio, the hydrogel achieved a conductivity of 2.3 S/m. By further reducing the water content, the conductivity could be increased to 25 S/m, significantly higher than similar hydrogels. The PAD-CNT hydrogel found applications in swelling response, tunable resistance wires, and as strain sensors. Notably, the sandwich structure enables the PAD-CNT hydrogel to output capacitive signals, exhibiting a more sensitive response in monitoring human movement. Overall, this study introduces a novel composite structure for conductive hydrogels, holding tremendous potential in flexible conductivity and smart response fields.

Electrothermal/Superhydrophobic Anti-Deicing Coating with a Sandwich Structure Based on Micro-Nanomaterials

Electrothermal/Superhydrophobic Anti-Deicing Coating with a Sandwich Structure Based on Micro-Nanomaterials