This study explores energy-efficient KH₂PO₄ (KDP) preparation, examining its implications for sustainability, and offers insights on enhancement and benefits. For the first time, electrodialysis metathesis (EDM) process was considered as a potential technique for efficient conversion and cleaner production of KDP in this study. The effects of key operational parameters including applied voltage, initial feed concentration, concentration ratio, and volume ratio on the conversion performance of EDM were systematically investigated. The promising conditions were established with an applied voltage of 2.3 V per repeating unit, a concentration ratio of 0.5 M NH4Cl to 0.6 M KCl, and a critical 1.43-fold volume ratio, yielding a high-purity KDP solution of 96.65 % at 78.52 g/L with an energy consumption rate of 0.52 KWh/kg. An economic evaluation indicates a 15.4 % cost reduction compared to the market price, presenting the EDM process as a viable and leading technology for the production of high-purity KDP.
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