Rough Layer Research Articles

The Effect of Ellipsoidal Particle Surface Roughness on Drag and Heat Transfer Coefficients Using Particle-Resolved Direct Numerical Simulation

The purpose of this study is to estimate the effect of roughness layer thickness on the heat transfer and drag coefficients of ellipsoidal particles. Using an OpenFOAM-based particle-resolved direct numerical simulation (PR-DNS) method, we calculated the drag coefficient and Nusselt number for an isolated axisymmetric nonspherical particle with a rough surface in a uniform flow. The PR-DNS results indicate that the drag coefficient varies linearly with the effective roughness Sef at different angles, which can be expressed as CD=kSef−1+CD0. The changes in k are consistent with the Happel and Brenner equation. Furthermore, the influence of roughness on the heat transfer efficiency factor can be represented by Ef=Sef−65. The models for the drag coefficient and Nusselt number are valid within the ranges 1.25≤Ar≤2.5,1≤Sef≤2, and 10≤Rep≤200, thereby extending the applicability of the equations developed for smooth particles. These newly developed correlations for the drag coefficient and Nusselt number can be utilized for non-isothermal flows of particle mixtures containing materials with various rough-surfaced ellipsoids.

Atmospheric pressure plasma jet deposition of TiO2 layer on alumina/epoxy to improve electrical properties

Abstract In gas-insulated lines, basin-insulators can accumulate charge under non-uniform electric fields, distorting the field distribution and potentially causing surface flashover, which threatens the stability of power systems. In this study, Atmospheric Pressure Plasma Jet (APPJ) technology was used to deposit TiO2 on the surface of alumina/epoxy (Al2O3/EP) composites. The impact of deposition of TiO2 layer on the surface morphology and chemical composition of Al2O3/EP was studied using testing methods such as Scanning Electron Microscope, X-ray photoelectron spectroscopy, Fourier Transform Infrared Spectrometer, and Energy Dispersive Spectrometer. It was found that APPJ creates a dense, rough Ti-O layer on the Al2O3/EP surface, which bonds tightly with the substrate. The efficacy of APPJ was found to depend on processing time, with optimal results observed at 3 min, DC and AC flashover voltages increased by 29.6% and 15.7%, respectively. TiO2 layer enhances the conductivity of the resin and shallows trap levels. Through the synergistic effects of various factors, surface charges are efficiently dissipated and evenly distributed. This study not only reveals the physicochemical process of TiO2 deposition via APPJ but also integrates surface characteristics with electrical performance. The findings offer a new strategy to enhance surface flashover voltage and ensure equipment safety.

Effect of powder properties, process parameters, and recoating speed on powder layer properties measured by in-situ laser profilometry and part properties in laser powder bed fusion

In laser-based powder bed fusion of metals (PBF-LB/M), the powder layer is the link between the powder properties and the resulting part quality. Powder layer quality is a key metric related to powder spreadability and ultimately part quality, yet it is still unclear how it can be quantified. This is due to the difficulty of studying powder layer properties during the process. This study investigates the influence of powder properties, process parameters, and recoating speed on the surface roughness of the powder layer and the part, as well as on the effective thickness of the powder layer and solidified layer, and the resulting relative part density. Utilizing in-situ laser profilometry, high-resolution topographical data of the powder layer and the part surface were acquired, with minimal interference to the PBF-LB/M process. Six AlSi10Mg powders with varying particle size distribution, morphology, and flowability were processed using a wide range of recoating speeds and scan speeds to create powder layers with a wide range of properties. The results reveal a strong correlation between energy input and the effective powder layer thickness where lower scan speed results in an increased effective powder layer thickness due to material losses. Additionally, faster recoating decreases the powder layer density, which is moderated by the median particle size where the effect is strongest for fine powders. The surface roughness of the powder layer and top part surface are influenced by the recoating speed, energy input, and particle size, and they are strongly linked to each other. This highlights the importance of considering realistic substrate surface roughnesses in both powder spreading experiments and simulations. Finally, layer properties affect the process stability, resulting in small differences in relative part density.

Scanning electron microscopy imaging of multilayer-doped GaN: Effects of surface band bending, surface roughness, and contamination layers on doping contrast

Dopant profiling by a scanning electron microscope possesses great potential in the semiconductor industry due to its rapid, contactless, non-destructive, low cost, high spatial resolution, and high accuracy characteristics. Here, the influence of plasma and wet chemical treatments on doping contrast was investigated for a multilayered p-n GaN specimen, which is one of the most promising third-generation wide bandgap semiconductors. Angle-resolved x-ray photoelectron spectroscopy and atomic force microscope were employed to characterize the degree of surface band bending, surface roughness, gallium oxides, and hydrocarbons on the surface of GaN. N2 and air plasmas were unable to remove the surface contamination layers, although the degree of surface band bending was suppressed. In contrast, wet chemical methods offer superior capability in removing contamination layers; however, the surface roughness was increased to varying degrees. Notably, NH4F solution is capable of improving the doping contrast. The underlying mechanism was elucidated from the perspective of surface band bending, surface roughness, and contamination. The findings reported here will provide a feasible solution for effective characterization of semiconductor materials and devices.

One-Stone-for-Multiple-Birds Additive Strategy for Highly Efficient and Stable Carbon-Based Hole-Transport-Layer-Free CsPbI2Br Solar Cells.

During fabrication and operation of perovskite solar cells (PSCs), defects commonly arise within the crystals as well as at grain boundaries. However, conventional additive strategies typically only serve to mitigate the occurrence of a single defect and fail to significantly enhance device performance. Herein, carbon-based hole-transport-layer-free CsPbI2Br devices are focused on, one kind of important PSCs with more stable structure and an appropriate bandgap for a semitransparent solar cell or a top cell in a tandem configuration, and present a highly efficient one-stone-for-multiple-birds additive strategy based on lanthanide trifluoromethanesulfonates (Ln(OTF)3, Ln: neodymium (Nd), europium (Eu), dysprosium (Dy), thulium (Tm)). Density functional theory calculations reveal that the Ln3+ ions with a smaller radius can elevate defect formation energy for Pb and I vacancies within the crystals, while the presence of OTF- can effectively passivating uncoordinated Pb2+ at grain boundaries. In addition, Ln(OTF)3 addition increases the grain size and meanwhile reduces the surface roughness of the CsPbI2Br layers. All these positive contributions lead to a significant enhancement in power conversion efficiency (PCE) to 15.13% which is among the top PCEs reported for the corresponding solar cells, from 11.80% of the pristine device without Tm(OTF)3 addition, while notably boosting long-term stability and reducing current-voltage hysteresis.

Flooding Control by Electrochemically Reduced Graphene Oxide Additives in Silver Catalyst Layers for CO2 Electrolysis.

Electrolyte flooding in porous catalyst layers on gas diffusion electrodes (GDE) limits the stability and high-current performance of CO2 and CO electrolyzers. Here, we demonstrate the in situ electroreduction of graphene oxide (GO) to reduced graphene oxide (r-GO) within a silver catalyst layer on a carbon GDE. The r-GO introduces hydrophobicity regions in the catalyst layer that help mitigate electrolyte flooding during high current density CO2 electrolysis to CO. The flooding-resistant r-GO/Ag-coated GDE achieves a sustained Faradaic efficiency of CO at 94% for more than 8 h, compared to a rapid drop from 95% to 66% in an Ag-coated GDE without r-GO at 100 mA·cm-2. We found that GO enhances the electrochemically active surface area of the catalyst layer during CO2 electrolysis tests because the incorporation of GO increases the roughness of the catalyst layer. The in situ method of electrochemically reducing GO to r-GO provides a low-cost, practical approach that can be applied during standard spray-deposition procedures to develop flooding-resistant GDEs.

Asymmetric sandwich poly(lactic acid) composite films fabricated by one-step phase separation approach towards absorption-dominant electromagnetic interference shielding and hydrophobicity

The absorption-dominant electromagnetic interference (EMI) shielding polymer composites with excellent hydrophobicity and environmental friendliness are highly demanded to alleviate secondary electromagnetic radiation in high-humidity surroundings. Herein, cobalt–nickel@carbon nanotubes-polylactic acid-silver nanowires (CoNi@CNTs-PLA-AgNWs) films with asymmetrical sandwich architectures were successfully fabricated via a one-step magnetic field-assisted non-solvent-induced phase separation methodology. AgNWs are mainly spread on the rough top layer, but CoNi@CNTs are primarily distributed in the porous bottom layer of CoNi@CNTs-PLA-AgNWs composite films. Owing to the unique asymmetrical magnetic-electric dual networks, 150CoNi@CNTs-PLA-7AgNWs film displays the fantastic averaged EMI SET of 53.7 dB and optimal A of 0.61, illuminating the dominance of absorption in EMI shielding and efficiently alleviating the secondary electromagnetic pollution. In order to enhance the stability of EMI shielding in damp environment, CoNi@CNTs-PLA-AgNWs composite films are dip-coated in 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (FDTS) solution for hydrophobic modification. The excellent water repellency is achieved on both top and bottom surface of CoNi@CNTs-PLA-AgNWs films with WCA > 150° and > 120°, respectively, while maintaining the superior EMI shielding performance. Such facile one-step asymmetrical sandwich structure design strategy provides valuable insight into preparing and controlling hydrophobic absorption-dominant EMI shielding composites, which is anticipated to have numerous implications for smart and portable electronic devices in high-humidity environment.

Increasing the Wear and Corrosion Resistance of a CP-Ti Surface by Plasma Electrolytic Borocarburizing and Polishing

The paper examines the possibility of increasing the wear and corrosion resistance of a CP-Ti surface by duplex plasma electrolytic treatment (borocarburizing and polishing). The structure and composition of diffusion layers, their microhardness, surface morphology and roughness, wear resistance during dry friction and corrosion resistance in Ringer’s solution were studied. The formation of a surface-hardened layer up to 200 μm thick with a microhardness of up to 950 HV, including carbides and a solid solution of boron and carbon, is shown. Subsequent polishing makes it possible to reduce surface roughness and remove weak areas of the porous oxide layer, which are formed during high-temperature oxidation in aqueous electrolyte vapor during borocarburizing. Changing the morphology and structural-phase composition of the CP-Ti surface helps reduce weight wear by a factor of three (the mode of frictional interaction changes from microcutting to oxidative wear) and corrosion current density by a factor of four after borocarburizing in a solution of boric acid, glycerin and ammonium chloride at 950 °C for 5 min and subsequent polishing in an ammonium fluoride solution at a voltage of 250 V for 3 min.

Enhancing interfacial heat conduction in diamond-reinforced copper composites with boron carbide interlayers for thermal management

In this work, we have synthesized a copper/boron carbide/diamond composite structure via magnetron sputtering. Surface roughness of the diamond layers was characterized using atomic force microscopy (AFM), and interfacial thermal conductance (ITC) between copper and diamond was experimentally measured by the Time-domain Thmoreflectance (TDTR) technique. Molecular dynamics (MD) simulations were conducted to investigate the influence of the <010> crystal plane thickness of boron carbide and interface roughness on the ITC. The results indicate a significant increase in ITC with the incorporation of a <010>-oriented boron carbide interlayer. The ITC initially rose and then fell as the boron carbide layer thickness increased, reaching a maximum of 286.52 MW m−2 K−1 for a three-layer (approximately 2 nm) interlayer, which is 14.1 times higher than that of the unmodified interface. Additionally, by creating a three-dimensional sinusoidal rough interface, we observed that increasing interface roughness can further enhance heat transfer efficiency up to a certain threshold, beyond which a saturation in phonon heat conduction is anticipated. The simulation outcomes are in good agreement with the experimental data, confirming the reliability of our findings.

Synergetic integration of photothermal and self-cleaning features in a composite phase change material based on layered double hydroxides and polypyrrole

Composite phase change materials (PCMs) with photothermal functionality play a crucial role in efficiently storing and utilizing solar energy. However, the challenge of effectively removing of contaminants on photothermal conversion coatings has long puzzled researchers. In this study, we propose a novel approach to enhancing both photothermal conversion performance and self-cleaning properties of wood-based composite phase change materials, ultimately facilitating the sustainable and effective utilization of solar energy. The method utilized metal-organic frameworks (MOFs) as a precursor to form rough layered double hydroxides (LDH) on the wood surface through hydrolysis-induced exchange. Subsequently, polypyrrole (PPy) was deposited through vapor phase onto the LDH, and paraffin wax (PW) is utilized as the phase change material to prepare a novel composite phase change material. This modified wood structure facilitates leak-proof PW encapsulation and effective heat storage (167.6 J/g). PPy acts as a proficient photothermal converter and improves the composite material's heat transfer efficiency by establishing thermal conduction pathways, resulting in an 87.4 % enhancement in thermal conductivity compared to pure PW. The rough surface of LDH promotes multiple light reflections and scattering within the material, leading to increased light absorption by the PPy coating and achieving a photothermal conversion efficiency of up to 96.4 %. Furthermore, the high roughness of the LDH layer combined with the low surface energy of PW imparts superhydrophobic self-cleaning properties to the material, ensuring sustained effectiveness of the photothermal conversion coating over time. This research presents a viable approach for maintaining the cleanliness and efficiency of solar energy systems.

The Influence of Ag Addition and Different SiO2 Precursors on the Structure of Silica Thin Films Synthesized by the Sol-Gel Method.

In this work, the structure of silica thin films synthesized with three different SiO2 precursors and obtained by the sol-gel method and dip coating technique was studied. Additionally, the influence of Ag addition on the obtained silica sols and then gel structure was investigated. Silica coatings show antireflective properties and high thermal resistance, as well as hydrophobic or hydrophilic properties. Three different silica precursors, TEOS (tetraethylorthosilicate), DDS (dimethyldietoxysilane) and AerosilTM, were selected for the synthesis. DDS added to silica sol act as a pore size modifier, while Ag atoms are known for their antibacterial activity. Coatings were deposited on two different substrates: steel and titanium, dried and annealed at 500 °C in air (steel substrate) and in argon (titanium substrate). For all synthesized films, IR (infrared) spectroscopic studies were performed together with GID and XRD (Grazing Incidence Diffraction, X-ray Diffraction) measurements. The topography and morphology of the surface were traced by SEM and AFM microscopic methods, providing information on the samples' roughness, particle sizes and thickness of the particular layers. The wetting angle values were also measured. GID and XRD measurements pointed to the distinct contribution of an amorphous phase in the samples, allowing us to recognize the crystalline phases and calculate the silver crystallite sizes. The FTIR spectra gave information on the first coordination sphere of the studied samples.

Navigating Complex Process and Design Challenges in Hybrid Bonding for Advanced Semiconductor Integration: A Comprehensive Analysis

Abstract In advanced electronic systems, achieving top-tier interconnect interfaces with fine-pitch integration is of paramount importance. Among interconnect options, hybrid bonding is the preeminent choice given its exceptional capacity for accommodating a high input/output (I/O) count, which facilitates high-density memory integration, increased power delivery, and enhanced signal speed. One key technique for ensuring utmost quality in hybrid bonding involves embedding Cu interconnects within the dielectric layer. Equally pivotal is surface planarization, accomplished through chemical mechanical polishing (CMP), which encompasses a meticulous two-step procedure, commencing with copper bulk CMP and culminating in barrier CMP. The latter step is particularly critical, yielding the indispensable surface finish required for a successful hybrid bonding process. Several crucial surface properties significantly influence overall bond yield, including a copper recess (“dishing”) in the vias, erosion and roughness of the dielectric layer, and surface topography changes from high-density to low-density copper vias. To optimize these parameters, a comprehensive understanding of the interconnect layer's design is essential. Here, we delve into the ramifications of via scaling, ranging from 5 to 1 µm, on dishing and roll-off, and the effects of copper via density variation, spanning from 16% to 13%, on topography. Furthermore, we explore how incorporation of dummy vias impacts the final surface finish, potentially leading to improved bond yie

Optimizing the Die-Sink EDM Machinability of AISI 316L Using Ti-6Al-4V-SiCp Electrodes: A Computational Approach

Die-sink electric discharge machining (EDM) is essential for shaping complex geometries in hard-to-machine materials. This study aimed to optimize key input parameters, such as the discharge current, gap voltage, pulse-on time, and pulse-off time, to enhance the EDM performance by maximizing the material removal rate while minimizing the surface roughness, residual stress, microhardness, and recast layer thickness. AISI 316L stainless steel was chosen due to its industrial relevance and machining challenges, while a Ti-6Al-4V-SiCp composite electrode was selected for its thermal resistance and low wear. Using Taguchi’s L27 orthogonal array, this study minimized the trial numbers, with analysis of the variance-quantifying parameter contributions. The results showed a maximum material removal rate of 0.405 g/min and minimal values for the surface roughness (1.95 µm), residual stress (1063.74 MPa), microhardness (244.8 Hv), and recast layer thickness (0.47 µm). A second-order model, developed through a response surface methodology, and a feed-forward artificial neural network enhanced the prediction accuracy. Multi-response optimization using desirability function analysis yielded an optimal set of conditions: discharge current of 5.78 amperes, gap voltage of 90 volts, pulse-on time of 100 microseconds, and pulse-off time of 15 microseconds. This setup achieved a material removal rate of 0.13 g/min, with reduced surface roughness (2.46 µm), residual stress (1518.46 MPa), microhardness (259.01 Hv), and recast layer thickness (0.87 µm). Scanning electron microscopy further analyzed the surface morphology and recast layer characteristics, providing insights into the material behavior under EDM. These findings enhance the understanding and optimization of the EDM processes for challenging materials, offering valuable guidance for future research and industrial use.

Cyclic Atomic Layer Etching of PdSe2

AbstractThe unique characteristic of 2D transition‐metal dichalcogenide (TMD) semiconductor materials such as PdSe2 is the ability of the bandgap to vary on the basis of the number of layers present. This variation results in a broad bandgap range spanning from semi‐metallic to semiconducting materials, underscoring the significance of precisely controlling the material thickness. In this study, the thicknesses of chemical vapor deposited PdSe2 films are precisely controlled layer‐by‐layer via cyclic atomic layer etching (ALE), which comprised a radical adsorption step generated by oxygen and chlorine plasmas, followed by a desorption step with an organic solvent vapor such as formic acid. Cyclic etching with one monolayer of PdSe2/cycle is achieved using both types of adsorption gases while maintaining the ratio of Se/Pd underlying PdSe2 at ≈2. This cyclic ALE method is also applicable for smoothing TMD material surfaces by isotropically removing individual rough surface layers. Because this etching method only utilizes chemical reactions with radicals generated by plasmas and organic vapors, it is not only unaffected by the physical damage caused by the irradiation of energetic particles such as ions in plasmas, but also is applicable to 3D structure processing.

Recycling metal-organic framework residues (MOFRs) as bifunctional additives in fabricating porous ceramic membranes

In this work, Fe-MOF residues (Fe-MOFRs) were recycled and reused as a kind of bifunctional additives in the preparation of alumina ceramic membranes. To prevent the unwanted aggregation and grain growth of Fe-MOFR derived Fe2O3 nanoparticles at elevated temperature, Fe-MOFRs were premeditatedly introduced into the alumina powder matrix to construct the composite membrane layer. Results showed that the introduction of MOFRs could reduce the thickness of the membrane layer, attributing to the sacrificial organic linkers and high activity of Fe-MOFR-derived Fe2O3 nanoparticles. However, the thickness of the formed composite membrane layer abnormally increased once MOFRs were overloaded due to the aggregation. Impressively, the surface roughness and Young modulus of the membrane layer were characterized using atomic force microscopy (AFM). The Young modulus of pure alumina membranes showed the same trend as the height, while the trend gradually reversed once Fe-MOFRs were introduced, suggesting that the binding strength between the Fe-MOFR derived Fe2O3 nanoparticles were greatly enhanced. The composite membranes showed improved pure water flux and reduced filtration resistance.

Effect of Circadian Rhythm Modulated Blood Flow on Nanoparticle based Targeted Drug Delivery in Virtual In Vivo Arterial Geometries.

A novel integration of nanoparticle-based drug delivery framework with shear-rate dependent blood flow model is presented. The framework is comprised of a unique combination of mechanics-based dispersion model, an asperity model for endothelium surface roughness, and a stochastic nanoparticle-endothelial cell adhesion model. Simulations of MRI based in vivo carotid artery system showcase the effects of vessel geometry on nanoparticle adhesion and retention at the targeted site. Vessel geometry and target site location impact nanoparticle adhesion; curved and bifurcating regions favor local accumulation of drug. It is also shown that aligning drug administration with circadian rhythm and sleep cycle can enhance the efficacy of drug delivery processes. These simulations highlight the potential of the computational modeling for exploring circadian rhythm modulated blood flow for targeted drug delivery while minimizing the in vivo experimentation.

Development of a Superhydrophobic Protection Mechanism and Coating Materials for Cement Concrete Surfaces.

In order to further enhance the erosion resistance of cement concrete pavement materials, this study constructed an apparent rough hydrophobic structure layer by spraying a micro-nano substrate coating on the surface layer of the cement concrete pavement. This was followed by a secondary spray of a hydroxy-silicone oil-modified epoxy resin and a low surface energy-modified substance paste, which combine to form a superhydrophobic coating. The hydrophobic mechanism of the coating was then analysed. Firstly, the effects of different types and ratios of micro-nano substrates on the apparent morphology and hydrophobic performance of the rough structure layer were explored through contact angle testing and scanning electron microscopy (SEM). Subsequently, Fourier transform infrared spectroscopy and permeation gel chromatography were employed to ascertain the optimal modification ratio, temperature, and reaction mechanism of hydroxy-silicone oil with E51 type epoxy resin. Additionally, the mechanical properties of the modified epoxy resin-low surface energy-modified substance paste were evaluated through tensile tests. Finally, the erosion resistance of the superhydrophobic coating was tested under a range of conditions, including acidic, alkaline, de-icer, UV ageing, freeze-thaw cycles and wet wheel wear. The results demonstrate that relying solely on the rough structure of the concrete surface makes it challenging to achieve superhydrophobic performance. A rough structure layer constructed with diamond micropowder and hydrophobic nano-silica is less prone to cracking and can form more "air chamber" structures on the surface, with better wear resistance and hydrophobic performance. The ring-opening reaction products that occur during the preparation of modified epoxy resin will severely affect its mechanical strength after curing. Controlling the reaction temperature and reactant ratio can effectively push the modification reaction of epoxy resin through dehydration condensation, which produces more grafted polymer. It is noteworthy that the grafted polymer content is positively correlated with the hydrophobicity of the modified epoxy resin. The superhydrophobic coating exhibited enhanced erosion resistance (based on hydrochloric acid), UV ageing resistance, abrasion resistance, and freeze-thaw damage resistance to de-icers by 19.41%, 18.36%, 43.17% and 87.47%, respectively, in comparison to the conventional silane-based surface treatment.

Simulations of Infrared Reflectivity and Transmission Phonon Spectra for Undoped and Doped GeC/Si (001).

Exploring the phonon characteristics of novel group-IV binary XC (X = Si, Ge, Sn) carbides and their polymorphs has recently gained considerable scientific/technological interest as promising alternatives to Si for high-temperature, high-power, optoelectronic, gas-sensing, and photovoltaic applications. Historically, the effects of phonons on materials were considered to be a hindrance. However, modern research has confirmed that the coupling of phonons in solids initiates excitations, causing several impacts on their thermal, dielectric, and electronic properties. These studies have motivated many scientists to design low-dimensional heterostructures and investigate their lattice dynamical properties. Proper simulation/characterization of phonons in XC materials and ultrathin epilayers has been challenging. Achieving the high crystalline quality of heteroepitaxial multilayer films on different substrates with flat surfaces, intra-wafer, and wafer-to-wafer uniformity is not only inspiring but crucial for their use as functional components to boost the performance of different nano-optoelectronic devices. Despite many efforts in growing strained zinc-blende (zb) GeC/Si (001) epifilms, no IR measurements exist to monitor the effects of surface roughness on spectral interference fringes. Here, we emphasize the importance of infrared reflectivity Rω and transmission Tω spectroscopy at near normal θi = 0 and oblique θi ≠ 0 incidence (Berreman effect) for comprehending the phonon characteristics of both undoped and doped GeC/Si (001) epilayers. Methodical simulations of Rω and Tω revealing atypical fringe contrasts in ultrathin GeC/Si are linked to the conducting transition layer and/or surface roughness. This research provided strong perspectives that the Berreman effect can complement Raman scattering spectroscopy for allowing the identification of longitudinal optical ωLO phonons, transverse optical ωTO phonons, and LO-phonon-plasmon coupled ωLPP+ modes, respectively.

Towards ZnO-Based Near-Infra-Red Radiation Detectors: Performance Improvement via Si Nanoclusters Embedment

Si nanoparticles embedded in a ZnO matrix were produced by a sequential deposition of ZnO/Si/ZnO layers, by radio frequency sputtering. Sample growth temperatures of 25 °C, 300 °C, and 500 °C were used to deposit ZnO/Si/ZnO layers on soda lime glass and p-type silicon substrates; ZnO layers were deposited by reactive radio-frequency sputtering employing a mixture of Ar/O2, with a ratio of 66/33, as working atmosphere. The type of substrate and the growth temperature affect the first ZnO layer roughness, promoting the formation of silicon nanoparticles, matrix characteristics, and as consequence, spectral response. The roughness of the initial ZnO layer is transferred to the top layer of ZnO, and it can be tailored between 65 and 370 Å, depending on the sample growth temperature. Transmission electron microscopy show that substrate temperature mainly affects the density of silicon nanoparticles rather than their size. ZnO/Si/ZnO films deposited on p-type silicon substrate were processed and photosensors were obtained, showing a selective response in the 950 to 1150 nm wavelength range, making them suitable candidates for near infrared detectors.

Role of the magnetic layer interface, roughness, and thickness in the temperature-dependent magnetic properties of Al2O3/Co/CoO thin films deposited by magnetron sputtering

Using the methods of atomic force and electron microscopy and the magneto-optical Kerr effect, the role of the interface, roughness, and thickness of the magnetic layer in the temperature-dependent magnetic properties of thin Al2O3–Co films with a naturally oxidized cobalt surface was studied. The layers were deposited by magnetron sputtering. The thickness of the cobalt layer varied from 2 to 100 nm. For the first time, the dependences of coercive forces and exchange displacements on the thickness of the cobalt film in the temperature range from 80 to 300 K were obtained and analyzed. The contribution to the coercive force and exchange displacement from the oxidized cobalt surface increases as the temperature decreases below 160 K. The magnitude of the contribution depends on the base material on which the cobalt film is deposited and is maximum for a cobalt film with a thickness of ∼20 nm in the Al2O3/Co structure. A weakly magnetic layer was found at the Al2O3/Co interface. The behavior of the exchange bias in this layer is similar to the behavior of a ferromagnetic Co core with a naturally oxidized CoO shell. The thickness of this layer depends on the speed and order of deposition of the layers. When the order of deposition of layers (Co/Al2O3) changes, the behavior of the exchange displacement of the interface becomes similar to that observed in the ferromagnet/antiferromagnet system. That is, when the deposition order changes, the value of the exchange shift changes sign when the cobalt layer thickness is below 10 nm.