The hollow rigid frame bridge has many advantages, such as being lightweight, having strong spanning ability, and having slight deflection in span. This type of bridge has a broad potential for application in regions of many canyons and hills. While there has been less research into the application of this type of bridge, some of the bridges in early service have cracking problems. To satisfy the demand for cracking resistance of the Yunnanzhuang large-span hollow rigid frame bridge, our group proposed using Polypropylene Fibers (PPF) to enhance the strength of concrete against cracking. After analyzing the structure of the whole bridge, we gave the critical sections of the bridge and carried out a series of tests to give the PPF dosage that applies to the project. This paper focuses on the use of reduced-size bridge model tests to investigate the effect of PPF on the cracking resistance of hollow rigid frame bridges under bending.In this paper, the similarity criterion between the actual bridge and the model was calculated by the method of magnitude analysis, according to which scale-down model beams of the upper chord S4 segment and mid-span jointing segment of Yunnanzhuang Bridge were designed under the geometry of 1:5. We respectively made these models using the same C55 concrete as the actual bridge and Polypropylene Fibre Reinforced Concrete (PPFRC) with 0.3 % volumetric admixture of PPF in the same mix ratio, and three-point bending static load tests were performed on these models. To make up for the insufficiency of test groups, we performed a finite element analysis using ABAQUS and the CDP constitution, which led us to some reliable conclusions.Considering that concrete materials have size effect, directly using the results of model tests to predict the cracking stresses of the actual bridge is not accurate. In this paper, some theories on size effects were examined. Finally, the Size Effect Model (SEM), Boundary Effects Model (BEM), and Weibull's brittle strength theory were selected to correct the test results.The results show that PPF can increase the cracking load of the test beams, ranging from 11.22 % to 13.49 %. After using selected size effect theories to predict the cracking stresses in actual bridges, the results show that PPF can enhance the cracking strength of C55 concrete, with an increase ranging from 9.15 % to 18.75 %. Combined with the results of the structural analysis of the whole bridge, the critical section has a cracking stress between 2.6 MPa and 3.5 MPa when using C55 concrete, which has a certain risk of cracking. However, when using PPFRC, the cracking stress ranges from 3.1 MPa to 4.2 MPa, with no risk of cracking in most unfavorable cases, which can satisfy the demand for concrete cracking resistance of Yunnanzhuang Bridge.
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