Interdiffusion-based macromolecular transport across glassy interfaces is reportedly achieved at high temperatures in accordance with the classical model of reptation. Here, for the first time, we report a new mechanistic pathway for achieving solid-state glassy joining by triggering rapid macromolecular acceleration through mechanical deformation. Large-scale molecular simulations reveal that active plastic deformation in glassy polymers, at temperatures well below the bulk (and surface) glass transition temperatures Tgb\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ ext {T}_g^b$$\\end{document} (and Tgs\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ ext {T}_g^s$$\\end{document}), causes segmental translations of macromolecules leading to interfacial interpenetrations, and the formation of new entanglements. The mechanistic basis for this new type of bonding is identified as molecular-scale dilatations and densifications during deformation-induced mobility. The reported insights open promising avenues for achieving quick, strong, and energetically less-intensive joining of polymeric glasses across various sectors.
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