On basis of multitarget poses measured by monocular vision, a nonmodel-based real-time calibration method for six-DoF industrial robot is presented. Markers fixed on base and joints of robot are measured by a camera synchronously, at each measurement configuration selected with constraints of marker visibility and work trajectory, to provide decoupled pose data. The accuracy problem due to low precision of camera is addressed by substituting absolute measurement of movable markers with relative measurement from a static marker to the movable ones. On this basis, the deviated pose of each joint can be obtained accurately and the actual kinematic parameters of robot are obtained. The simulation verifies the selection algorithm of measurement configurations and evaluates the effects of decisive error sources on measurement accuracy. The experiment demonstrates the advantage of relative pose measurement using the low-cost camera on calibration accuracy by comparison with typical model-based calibrations using a precise laser tracker.
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