Methane pyrolysis has recently gained significant attention because of its potential to produce hydrogen without any CO2 emissions. Modeling a methane pyrolysis reactor requires a detailed multi-step reaction mechanism consisting of the full reaction pathway up to soot formation. Several models have been proposed in the literature; however, they have not been validated and calibrated to above-atmospheric pressure conditions. Due to the high number of parameters, adjusting the current models parameter set to high-pressure requires mechanism reduction and optimization. In this work, an existing methane pyrolysis mechanism consisting of 1516 reactions and 325 species was reduced using the directed relation graph with error propagation within a temperature and pressure range of 1000–1400 K and 0.1–4 atm. A skeletal mechanism consisting of 343 reactions and 60 species was obtained; resulting in a reaction and species reduction ratio of 4.4 and 5.3, respectively. The target species concentrations, namely CH4, H2, C2H2, C2H4, C2H6, α-C3H4, p-C3H4, were found to be in good agreement with the original mechanism predictions. Then, the rate parameters of the reduced mechanism were fitted against in-house experimental data in the temperature range of 892–1292 K and at a pressure of 4 atm to extend the model validity to above atmospheric pressures. The optimized model showed significant improvement in capturing the experimental data profiles compared to the reduced model predictions. A carbon element flux transfer was performed to identify the importance of additional pathways under high-pressure in aiding faster methane decomposition. The proposed model can be used for the accurate prediction of methane pyrolysis products at a wide range of temperatures and pressures.
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