This paper introduces adsorption processes with scaled sizes for post-combustion carbon capture, pre-combustion carbon capture, and direct air capture (DAC). Technical characteristics, separation performances, and operating energy consumptions of adsorption-based pilot plants for carbon capture are analyzed. Opportunities and challenges of adsorption-based carbon capture processes in future development are illustrated. Adsorption-based post-combustion carbon capture is a relatively mature technology, which can be applied to retrofitted power plants. However, in order to commercialize this technology, quantities of research and development resources are still needed. Researches on adsorption-based post-combustion carbon capture should focus on the following three aspects: (1) Low-temperature adsorbents with excellent CO2 working capacities, kinetics, and stabilities, (2) low energy consumption cycles using steam purge, and (3) contactors with low gas-solid mass transfer resistances. The warm gas clean-up technology based on pressure swing adsorption (PSA) is a research hotspot for pre-combustion carbon capture. At present, many warm gas clean-up pilot plants are being built worldwide, and in the meantime, some bottlenecks appear. First, the CO2 working capacities of elevated temperature adsorbents are still lower than those of low temperature adsorbents. The recently reported molten salt-promoted magnesium oxide achieves a very high working capacity through the bulk phase chemical absorption, but a carbon capture prototype needs to be established to verify its cyclic stability. Achieving both high purity and high recovery of warm gas clean-up consumes a large amount of high temperature steam. Although multi-train PSA configuration can reduce the energy consumption, it also increases the operating complexity and equipment investment. In addition to CO2, the removal of other impurities such as H2S, COS, HCl, and heavy metals in syngas/reforming gas should be considered. The sorption enhanced reforming with oxy-fuel regeneration process based on high temperature adsorbents can achieve CO2 enrichment in the regeneration reactor. However, pilot plants for this technology are currently lacking, and so detailed techno-economic analysis is still needed to assess its capture cost. Although DAC is a relatively new concept and is still in the early stage for large-scale commercial application, the synergy between DAC and conventional carbon capture technologies can mitigate climate change effects in the long run. The development of DAC technologies needs to pay special attention to the pressure drop problems. Novel gas-solid contactors using structural adsorbents can effectively reduce the power consumption of the fan. Steam purge under subatomospheric pressures reduces the regeneration temperature of DAC, and thus makes the utilization of renewable energy and industrial waste heat for regeneration becoming possible. When steam purge is used, the cyclic stability of the adsorbents should be concerned. For instance, polyamine impregnated adsorbents are prone to amine leakage in the presence of steam. Therefore, the development of hydrothermally stable DAC adsorbents is significantly important.
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