Ultrasonic demulsification treatment is essential to dehydrate refinery sludge with complex composition, high water content, and demulsification difficulty. Herein, the influencing factors and the demulsification mechanism are studied in oily sludge treatment. The effects of initial temperature, ultrasonic amplitude, and time, as well as a diversity of additives on the ultrasonic dehydration rate of oily sludge demulsification, are investigated. The optimal demulsification conditions are confirmed (temperature: 20 °C, ultrasonic amplitude: 100 %, and ultrasonic time: 5 min), based on the effectiveness and economy of dehydration. The combined ultrasonication and pyrolysis of the solid residue of sludge shows a dehydration rate of 60.49 %, beneficial for the green transformation and utilization of subsequent demulsification products. Moreover, the mechanism of ultrasonic emulsification is proposed, as well. This work provides an important reference for the subsequent resource utilization of oily sludge in the industry.
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