Aerodynamics is a key factor in time-trial cycling. Over the years, various aspects have been investigated, including positioning, clothing, bicycle design, and helmet shape. The present study focuses on the development of a methodology for the aerodynamic optimization of a time-trial helmet through the implementation of a reduced-order model, alongside advanced simulation techniques, such as computational fluid dynamics, radial basis functions, mesh morphing, and response surface methodology. The implementation of a reduced-order model enhances the understanding of aerodynamic interactions compared to traditional optimization workflows reported in sports-related research, facilitating the identification of an optimal helmet shape during the design phase. The study offers practical insights for refining helmet design. Starting with a baseline teardrop profile, several morphing configurations are systematically tested, resulting in a 10% reduction in the drag force acting on the helmet. The reduced-order model also facilitates the analysis of turbulent flow patterns on the cyclist’s body, providing a detailed understanding of aerodynamic interactions. By leveraging reduced-order models and advanced simulation techniques, this study contributes to ongoing efforts to reduce the aerodynamic resistance of time-trial helmets, ultimately supporting the goal of improved athlete performance.
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