Tellurium dioxide-based quaternary glass system 60TeO2–15B2O3-(25-x) Bi2O3-xZnCl2 (0 ≤ x ≤ 20, in the step of 5 mol%) was synthesized by melt quenching technique. The XRD analysis was utilized to confirm that the glass samples were amorphous. The resultant values of molar volume, density, oxygen packing density, and glass transition temperature were shown to decrease with rise in ZnCl2 content. By employing vibrational spectroscopy, TeO2 endures as structural units trigonal pyramidal TeO3, TeO3+1, trigonal bipyramidal TeO4, together with TeO6 polyhedral. The optical characterization of the current glass system shows the presence of indirect transitions with optical band gap range from 2.16 eV to 3.02 eV. Along with the rise in ZnCl2 content, the Urbach energy value shows a tendency towards lowering values (0.436 eV–0.203 eV), which denotes a reduction in defect concentration. Metallization criterion values fall between 0.329 and 0.389 indicates that the current glass system can be utilizes for non-linear applications.