Reduction In Corrosion Rate Research Articles

Multilayer CVD Graphene Coatings Developed with Suitable Geometrical Parameters for Improved Corrosion Resistance of Ni and a Ni-Cu Alloy in Chloride Environment.

Graphene layers on metals developed by chemical vapor deposition (CVD) possess characteristics of an ideal coating for durable corrosion resistance of industrial infrastructure, by a green approach. However, developing coatings of consistent quality is a challenge and its circumvention requires manipulation of CVD process parameters. The great variability (from remarkable to little) in graphene's ability as a corrosion barrier coating is attributed to the extent of defects/non-uniformity of graphene. Minimizing the defects by controlling a few CVD process parameters (chemistry, pressure, temperature, and flowrate of the precursor, and post-CVD cooling rate) has been demonstrated in earlier studies. This study investigates the role of the distance of the precursor delivery point (nozzle) with respect to the substrate as well as the role of substrate tilting in minimizing the defects in graphene coatings developed on Ni and a Ni-Cu alloy by CVD, and durable corrosion resistance due to graphene coatings thus developed. Electrochemical impedance spectroscopy is employed to monitor the corrosion behavior of the coated samples during a 1008h immersion in a 0.1m NaCl solution. The findings reveal a significant reduction in corrosion rate of ≈88% and 98% for graphene-coated Ni and Ni-Cu alloys, respectively, compared to their uncoated counterparts.

Hydrogen Sulfide (H2S) Concentration Influence Toward Uniform and Localized Corrosion Rate of API 5L X65 Steel at Elevated Temperature

ABSTRACT Trace amounts of hydrogen sulfide (H2S) in a carbon dioxide (CO2) dominant environment reduce general corrosion rates by forming thin iron sulfide layers but increase localized corrosion. This study investigates how varying H2S concentrations affect the corrosion rates of API 5L X65 steel at 70°C. Using a 2L glass cell setup, steel coupons were immersed in a solution containing 1000 ppm NaCl and 500 ppm HAc for seven days. Corrosion rates were determined through weight loss measurements, and surface morphology was analyzed using SEM and EDX. H2S concentrations of 0, 30, 60, and 100 ppm were tested. At 0 ppm H2S, the uniform corrosion rate was 2.53mm/yr. The addition of 30 ppm H2S reduced the rate to 1.00 mm/yr, showing a 60% inhibition efficiency. However, the highest pitting corrosion rate of 6.30 mm/yr occurred at 30 ppm H2S, with a maximum pit depth of 123μm. The results suggest that lower H2S concentrations lead to localized corrosion, while higher concentrations form a protective film, reducing corrosion rates.

Synthesis and evaluation of tribo-mechanical and corrosion properties of electroless Ni-P coating on AZ91D Mg alloy with stannate conversion underlayer

The work reports on synthesis and comprehensive evaluation of different properties of a bilayer protective coating on Mg alloy of AZ91D grade. Initially the alloy substrates were treated in stannate bath for 15, 30, 45, 60, 75 and 90 min for synthesizing an MgSnO3.3H2O layer. Electroless Ni-P was then deposited for 30 and 60 min, on the stannate layer synthesized for 60 min. A time-dependent cyclic growth behaviour was observed for stannate layers, characterized by formation and dissolution of MgSnO3.3H2O globules. The stannate coatings displayed polycrystalline structure. Hardness and scratch resistance were strongly influenced by uniformity of the coatings. While the uncoated alloy exhibited hardness of only 93 HV0.05, a remarkable improvement in hardness to 484 HV0.05 was obtained after 60 min of stannate treatment. High critical load of adhesion (Lc3) of 29 N was also obtained for the same. The stannate layers exhibited coefficient of friction (CoF) of 0.4–0.6 as compared to 0.7–0.8 for bare alloy. The wear loss also notably reduced. In tribo-test, hard and well-adherent coating restricted surface deformation under action of normal load. This in-turn, reduced mechanical engaging at interface, leading to low CoF and wear loss. The dense stannate coating also reduced corrosion rate by 19 times by hindering penetration of corrosive medium. Electroless deposition for 30 min on stannate conversion layer yielded only sporadic growth of Ni-P, which improved to a dense, uniform layer after 60 min of deposition. The Ni-P top coating aided the stannate underlayer in furthering the tribo-mechanical and corrosion characteristics.

Synthesis, characterisations and applications of boron nitride based hybrid metal matrix composites

ABSTRACT This study focuses on how reinforcements impact the base material (specifically AA 6082) regarding its microstructure, mechanical behaviour& corrosion behaviour. Boron nitride (BN) & molybdenum disulphide (MoS2) employed as reinforcing materials ranged from 1% to 3% of BN & 1% to Constant MoS2. The composite materials were produced utilising the stir casting technique. X-ray diffraction (XRD), scanning electron microscope (SEM) with Energy Dispersive spectroscopy (EDAX) & an optical microscope (OM) were used to examine microstructural phase identification analysis. Tensile, compressive, impact, density& porosity fracture mechanisms were investigated by mechanical testing. BN & MoS2 reinforced particles’ presence in the samples is confirmed by XRD and microstructural pictures showing consistent matrix reinforcement distribution. According to the findings, incorporating BN & MoS2 reinforcements improved the mechanical & corrosion properties but slightly reduced the impact strength. The fractured samples revealed micro cuts, micro ploughing, cracks, trans-granular cleavage facets, dimples in the tensile & impact tests. Reduction in Corrosion rate was achieved gradually by adding reinforcement particles for the composites.AA6082, 3 wt: % BN, & 1 wt.% MoS2 composites have shown a decrease in corrosion current density by 1.901 mA/cm2 & an increase in charge transfer resistance by 99.934 Ω cm-2, attributed to passivation.

Evaluation of thiocarbohydrazide derivative as corrosion inhibitor for C1018 carbon steel in 3.5% NaCl + 500ppm HAc solution: Electrochemical, SEM, FTIR and computational studies

N'-((E)-3-phenylallylidene)hydrazinethiocarbohydrazide (PHCT) was synthesized, purified, characterized and assessed for its inhibitive property against the sweet corrosion of C1018 carbon steel in CO2-saturated 3.5 % NaCl + 500 ppm HAc solution at 25 and 60 °C. At 50 ppm and 25 °C, electrochemical impedance spectroscopy (EIS) confirmed that the presence of PHCT in the electric double layer fortified the hydrophobicity of the region and mitigated rate of charge transfer. Potentiodynamic polarization (PP) measurements at 25 °C showed that PHCT is a mixed-type inhibitor, which could reduce corrosion rate from 24.32 mpy in blank to 0.67 mpy at 50 ppm dosage and deliver 97.24 % inhibition efficiency. PHCT adsorbs, principally, using its NH2, C = S and C = C functional groups, based on FTIR characterization. Computational modeling using the FMO and MEP analyses confirmed that PHCT exhibits higher electron donating than electron accepting power and interacts with the metal surface through nitrogen and sulfur atoms. Scanning electron microscopy (SEM) confirmed the ability of PHCT to protect the steel surface from localized pitting corrosion. Although increasing the temperature up to 60 °C diminished the efficiency of PHCT, the inhibitor was able to provide up to 92 % efficiency.

Enhanced corrosion resistance of AZ31 magnesium alloys through the use of high-purity raw magnesium

Poor corrosion resistance is a critical barrier to the widespread application of magnesium alloys. Statistically, the literature reported that approximately 70 % of as-cast AZ31 magnesium alloys exhibit corrosion rates exceeding 1 mm ·y−1 in 3.5 wt.% NaCl solution, which is unacceptable for industrial use. Furthermore, there is a considerable discrepancy in the corrosion rates reported by different studies (as-cast alloys ranging from 0.4 to 215 mm ·y−1). These phenomena may be attributed to the uncontrollable content of impurity elements in commercial magnesium alloys, which fluctuate widely between batches. In the present work, we prepared as-cast AZ31 magnesium alloys with different impurity contents using two different purities of raw magnesium (Mg-99.9% and Mg-99.99%). The impact of impurity contents on the corrosion resistance of AZ31 magnesium alloys was then analyzed. The AZ31 magnesium alloy prepared with 99.99% raw magnesium showed superior corrosion resistance compared with that prepared with 99.9% raw magnesium, with a reduction in corrosion rate by approximately 98 % and a decrease in the fluctuation range of corrosion rate by 91 %. Thus, enhancing the purity of raw magnesium is an effective method to improve both the corrosion resistance and consistency of magnesium alloys.

Zn-phosphate conversion coatings developed on high-strength steels at reduced processing temperature

The effect of process time, ultrasonic stirring, and the addition of H2PO4- on the morphology and corrosion resistance of phosphate conversion coatings was investigated by Scanning Electron Microscopy and electrochemical tests. The phosphating treatments were performed at 50 °C, lower than traditional processes, and pH 2.9 and 2.4. An enhanced film of bigger mass and reduced corrosion rate was produced when the processing time was extended from 6 to 30 min. at pH 2.9. No important changes were identified in the appearance other than a slight crystal coarsening and Zn enrichment. Both the ultrasonic stirring and the addition of H2PO4- (pH 2.9, 6 min.) accelerate the coating formation rate and assist in the formation of more uniform layers with a greater Zn concentration. An important crystal refinement was also obtained in the ultrasound-induced treatment, whereas no relevant changes were found for the corrosion behaviour. The addition of H2PO4- in the amount of 10 g/L (pH 2.9, 6 min.) facilitates the formation of a layer with a quality like that found in the longest treatment (30 min.). None of the tested variables provided an effective modification to improve the performance of the conversion layers developed for the baths considered in this study at pH 2.4.

Unraveling the corrosion behavior and corrosion scale evolution of N80 steel in high-temperature CO2 environment: The role of flow regimes

During CO2 transportation and storage, metal equipment such as oilfield pipelines suffers from severe CO2 corrosion, especially in harsh downhole injection equipment. In this study, we investigated the corrosion behavior of oil well tubing in a high-temperature, high-pressure (HTHP) CO2-containing environment. The evolution of the corrosion scale was also examined under different flow regimes. The results reveal a lower corrosion rate at 150 °C compared to 80 °C under different flow regimes, with localized corrosion intensifying as temperature and rotational speeds (vrs) increase. The temperature also induces the corrosion scale conversion of aragonite-type CaCO3 (80 °C) to calcite-type CaCO3 (150 °C). Specifically, the variation of the corrosion rate and the corrosion scale evolution can be attributed to the vortices within the reactor. The intact vortex cells enhance mass transfer while also promoting nucleation and growth of CaCO3. However, when vrs exceeds the critical Reynolds number, the vortex cells are disrupted, resulting in viscous dissipation and a reduced corrosion rate.

Influences of heat flow on corrosion behavior and interfacial reaction kinetics

Heat transfer surface of heat exchange devices often suffers from severe corrosion, and their corrosion behavior is dramatically influenced by both surface temperature and heat flow. In this work, a novel heat transfer interface corrosion testing system was designed and built based on a simulation calculation analysis (COMSOL Multiphysics 6.0 software). By the aid of it, effects of different heat flux on corrosion performance of steel Q235 was investigated through mass loss and electrochemical methods in 0.5 mol/L H2SO4 solution at controlled interface temperatures. Results indicate that variations in concentration and temperature impose a great contribution to corrosion rate but not corrosion mechanism. However, heat flow not only changed the concentration of reactants near the interfacial surface but also affected the rate and kinetic mechanism of corrosion. Positive heat flow could reduce corrosion rate of heat transfer surface, while negative heat flow increased corrosion rate. Heat flow significantly altered parameters of the corrosion reaction rate constant (such as pre-exponential factor, activation energy, entropy change, and enthalpy change), and an approximate exponential relationship between corrosion rate and heat flux was proposed.

Nano Material Innovation in Enhancing Corrosion Resistance of Offshore Structures

Offshore structures are constantly exposed to the corrosive marine environment, causing significant material degradation and potentially jeopardizing structural integrity. This research explores recent innovations in nanomaterial technology to improve the corrosion resistance of offshore structures. The main focus is given to the development of nano-composite coatings incorporating metal oxide nanoparticles and carbon nanotubes. An electrophoretic deposition method was used to apply the coatings on steel substrates, followed by characterization using scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). Results showed a significant improvement in corrosion resistance, with the nano-composite coatings exhibiting a reduction in corrosion rate of up to 85% compared to conventional coatings. In addition, these coatings exhibited superior adhesion and abrasion resistance in simulated extreme marine conditions. These findings highlight the great potential of nanomaterials in extending the service life and improving the reliability of offshore structures, with important implications for the oil and gas and offshore renewable energy industries.

Corrosion behaviour of nitroxy-QPQ additively manufactured 17-4 PH steel on marine and nuclear reactor components

The study investigates the corrosion behavior of untreated and nitroxy QPQ treated 17-4 PH stainless steel under NaCl environments. Potentiodynamic polarization tests reveal that the nitroxy layer forms an oxide coating, leading to a passivation phase with gradually increasing current density. Oxidation at different temperatures shows variation in corrosion potential, with the lowest current density observed at 450 °C, indicating enhanced corrosion resistance. SEM images of untreated steel show severe crevice and pitting corrosion, whereas nitroxy QPQ treated surfaces exhibit reduced corrosion, with minimal disturbance at 450 °C. Elemental analysis confirms the formation of oxides and nitrides, with increased oxygen content in oxide layers and decreased nitrogen content due to the formation of chromium nitrides. The oxide layer, enriched with oxygen, nitrogen, and chromium, acts as a passive film, protecting against corrosion even in NaCl environments. Elemental mapping further illustrates the correlation between oxidation temperature and corrosion resistance, with higher temperatures resulting in reduced corrosion rates. The combined nitriding and oxidation process enhances corrosion resistance by forming a dense and adherent oxide layer, serving as a barrier against corrosive agents.

Synergistic inhibition effect of Chlorella sp. and benzotriazole on the corrosion of Q235 carbon steel in alkaline artificial seawater

The interaction of microalgae on the reinforced concrete with corrosion inhibitor is not well understood. Moreover, the inhibition role of microalgae on corrosion has been reported in recent years. In this study, the corrosion inhibition behavior of Q235 carbon steel (CS) due to the presence of Chlorella sp. and benzotriazole (BTA) in alkaline artificial seawater was investigated by means of weight loss, electrochemical measurements including open circuit potential, electrochemical impedance spectroscopy, and potentiodynamic polarization curves, and surface analysis including scanning electron microscopy, energy dispersion spectrometer, and X-ray photoelectron spectroscopy. The results of reduced corrosion rates in the algae-BTA system demonstrated that Chlorella sp. could facilitate the corrosion inhibition efficiency of BTA on the CS specimens. Moreover, polarization measurement showed the algae-BTA system had a mixed-type corrosion inhibition effect. The mechanisms of inhibition were proposed to be the precipitation of iron complexes such as Fe-BTA-EPS and Fe-BTA and iron compounds on the steel surface in the presence of the microalgae and BTA–. This study highlights the application of CS corrosion control by combining biological and chemical approaches that can be used for future research and practice, rather than purely chemical approaches.

Enhanced hydrophobicity of polyurethane coating for steel protection through replication and nanomaterial integration

Polyurethanes (PU) are widely used in corrosion protection, anti-biofouling coatings, and self-cleaning glass, yet their low hydrophobicity poses durability challenges. This study addresses this by enhancing PU coatings’ hydrophobicity by refining surface roughness and forming tailored porous structures. Using drop, spin, dip, and spray coating techniques, hydrophobic PU coatings were fabricated on 304 steel plates. To further enhance hydrophobicity, 0.5 w/v% graphene nanoplatelets (GNP) were introduced into the coatings. Additionally, stainless-steel 500 mesh was incorporated to create patterned surfaces, increasing surface roughness and tailoring the porous structure. The analysis included optical and scanning electron microscopy, water contact angle (WCA) measurements, Fourier transform infrared spectroscopy, electrochemical corrosion tests, and atomic force microscopy. Incorporating GNP notably increased WCA by 20–23° and reduced corrosion rates in a 3.5% NaCl solution. Likewise, applying stainless-steel mesh improved surface roughness, raising WCA by 3-8° and decreasing corrosion rates. The study observed changes in porous structure, with pore size reduction correlating with increased roughness and decreased corrosion rates upon mesh application and GNP addition. This comprehensive examination highlights the potential of PU coatings for various applications and underlines the importance of tailored porous structures in enhancing their performance and versatility. Spin coating emerged as the optimal technique, yielding uniform, defect-free coatings with the highest WCA.

Enhancing Magnesium Bioactivity for Biomedical Applications: Effects of Laser Texturing and Sandblasting on Surface Properties

Magnesium and its alloys, valued for their lightweight and durable characteristics, have garnered increasing attention for biomedical applications due to their exceptional biocompatibility and biodegradability. This work introduces a comparison of advanced and basic methods—laser texturing and sandblasting—on magnesium surfaces to enhance bioactivity for biomedical applications. Employing a comprehensive analysis spanning surface morphology, hardness, wettability, tribological performance, and corrosion behavior, this study elucidates the intricate relationship between varied surface treatments and magnesium’s performance. Findings reveal that both laser texturing and sandblasting induce grain refinement. Notably, sandblasting, particularly with a duration of 2 s, demonstrates superior wear resistance and reduced corrosion rates compared to untreated magnesium, thereby emerging as a promising approach for enhancing magnesium bioactivity in biomedical contexts. This investigation contributes to a deeper understanding of the nuanced interactions between diverse surface treatments and their implications for magnesium implants in chloride-rich environments, offering valuable insights for prospective biomedical applications.

Enhancing corrosion resistance of lightweight metal alloys through laser shock peening

In this study, we investigated the effects of laser shock peening (LSP) on the corrosion resistance of lightweight metal alloys, specifically AA6061 and AZ31. LSP was performed underwater, using a nanosecond pulse laser and without using a protective coating or layer on the workpiece. The corrosion behaviors of these alloys were analyzed through electrochemical tests, including open circuit potential, electrochemical impedance spectroscopy, and potentiodynamic polarization measurements. The results demonstrated that LSP significantly improved the polarization resistance, and higher laser power intensities led to increased corrosion resistance and reduced corrosion rates. This enhancement in anti-corrosion performance is attributed to the formation of a protective oxide layer on the surface, acting as a barrier against corrosion. The findings underscore the potential of laser surface treatment as a viable technique for enhancing the corrosion resistance of lightweight metal alloys.

Investigation on Erosion Resistance in Polyester-Jute Composites with Red Mud Particulate: Impact of Fibre Treatment and Particulate Addition.

This research investigates the manufacturing and characterisation of polyester-based composites reinforced with jute fibres and red mud particulates. The motivation stems from the need for sustainable, high-performance materials for applications in industries, like aerospace and automotive, where resistance to erosion is critical. Jute, a renewable fibre, combined with red mud, an industrial byproduct, offers an eco-friendly alternative to conventional composites. The composites were fabricated using compression moulding with varying red mud contents (10, 20, and 30 wt.%) and a fixed 40 wt.% of jute fibre. Fibre treatments included sodium hydroxide (NaOH) and silane treatments to improve bonding and performance. Erosion tests were performed using an air-jet erosion tester, examining the effects of the red mud content, fibre treatment, and impact angles. Scanning Electron Microscope (SEM) analysis provided insights into the erosion mechanisms. A distinctive reduction in erosion rates at higher impact angles (30°-60°) was observed, attributed to the semi-ductile nature of the composites. The addition of red mud enhanced erosion resistance, although an excess of 30 wt.% reduced resistance due to poor surface bonding. Silane-treated composites showed the lowest erosion rates. This study provides new insights into the interplay among material composition, fibre treatment, and erosion dynamics, contributing to the development of optimised, eco-friendly composite materials.

Synthesis, Characterization, Theoretical, and evaluation of Eco-Friendly benzimidazolylmethyl-pyrazole carboxylate Schiff Bases corrosion inhibitors for mild steel

In this study, benzimidazolylmethyl-pyrazole carboxylate derivatives were synthesized via a 1,3-dipolar cycloaddition reaction and characterized using IR, HRMS and NMR spectroscopy. Three derivatives, namely ethyl 5-((3-(cyclohex-1-en-1-yl)-2-oxo-2,3-dihydro-1H-benzo[d]imidazol-1-yl)methyl)-1-phenyl-1H-pyrazole-3-carboxylate (Ph-BPC), ethyl 5-((3-(cyclohex-1-en-1-yl)-2-oxo-2,3-dihydro- 1H-benzo[d]imidazol-1-yl)methyl)-1-(p-tolyl)-1H-pyrazole-3-carboxylate (CH3Ph-BPC), and ethyl 1-(4-chlorophenyl)-5-((3-(cyclohex-1-en-1-yl)-2-oxo-2,3-dihydro-1H-benzo[d]imidazol-1-yl)methyl)-1H-pyrazole-3-carboxylate (ClPh-BPC), were evaluated as corrosion inhibitors for mild steel (MS) in a 1 M HCl solution. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) measurements revealed high inhibition efficiencies of 98.5 %, 98.2 %, and 97.7 % for ClPh-BPC, Ph-BPC, and CH3Ph-BPC, respectively, at a concentration of 10-4 M. Scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) and X-ray diffraction (XRD) analyses confirmed the formation of protective surface layers, significantly reducing corrosion rates. Thermodynamic analysis indicated that the adsorption of these inhibitors follows the Langmuir isotherm model with adsorption energies of −50.12 kJ/mol for ClPh-BPC, −50.52 kJ/mol for Ph-BPC, and −51.62 kJ/mol for CH3Ph-BPC, suggesting chemisorption. Computational studies, including Monte Carlo (MC), density functional theory (DFT), and molecular dynamics (MD) simulations, showed strong agreement with experimental results, further validating the adsorption behavior and corrosion inhibition mechanisms of these compounds.

Effect of mixing-ratio and current on Mo-Cu-WC-Si coating via EDC

The present study investigates the influence of the mixing ratio of copper (Cu) and molybdenum (Mo) powders in Mo-Cu-WC-Si composite powder metallurgy (P/M) briquettes on the performance of coatings produced on Al-2014 alloy using electrical discharge coating. Three mixing ratios of Cu and Mo are selected during briquette preparation, by varying Cu in 5 wt.% decrements and Mo in 5 wt.% increments: 50Cu:30Mo, 45Cu:35Mo, and 40Cu:40Mo, with fixed 15WC:5Si. The results indicate that even a 5 wt.% variation of copper significantly affects the coating output responses. At 3 A current the 50Cu:30Mo combination shows lowest roughness of 2.4 μm, followed by 3.2 μm, and 5.4 μm roughness with 45Cu:35Mo and 40Cu:40Mo. Coating with 50Cu:30Mo ratio shows the highest wear reduction, achieving a 3-fold decrease compared to the uncoated Al-2014. Furthermore, coated samples depict a 42% reduction in corrosion rate compared to uncoated sample. Experimental results suggest that the briquette with a higher copper percentage (50 wt.%) provides a more suitable coating.

Investigating the Corrosion Inhibition Performance of a Novel Coconut Oil-Based Poly(urethane-urea) Hybrid Coating on Carbon Steel in 3.5% NaCl Solution

Polyurethane has been used for years as an anti-corrosion coating due to its intrinsic hydrophobic properties. However, its hydrophobicity is not enough to inhibit the permeation of corrosive agents; thus, incorporating it with polyurea would further enhance its hydrophobic properties. In this study, coconut oil, a saturated, low molecular weight vegetable oil, was employed as an eco-friendly precursor for synthesizing a novel poly(urethane-urea)- based hybrid coating. The synthesis process involved the utilization of a coconut oil-based polyol blend, triethanolamine (TEA) as an amine source, and hexamethylene diisocyanate (HDI). The resulting hybrid coating on carbon steel demonstrated remarkable anticorrosion performance in a 3.5 wt. % NaCl solution, owing to the intrinsic hydrophobic characteristics of coconut oil and polyurea. Significant corrosion rate reduction was observed with increasing amine content, accompanied by an enhancement in mechanical properties. Notably, an amine loading of 4% consistently exhibited superior corrosion resistance and mechanical performance in the hybrid coating. Chemical structural analysis revealed a hydrogen-bonding network in polyurea coatings, reducing porosity, enhancing barrier properties, and improving mechanical characteristics, highlighting its potential for sustainable corrosion protection.

Коррозионные характеристики композитов БрАМц9-2/06Х18Н9Т, полученных двухпроволочным электронно-лучевым аддитивным производством

Introduction. The development of novel materials based on copper alloys and stainless steel, as well as the determination of the optimal parameters for its processing make it possible to expand the area of its implementation, increase efficiency and service life of tools and constructions. The load-bearing parts of marine equipment (bearing constructions, piston cylinders, pumps, valves, gears, rotary instruments, etc.), made of austenitic steels or aluminum bronze, are in direct contact with sea water, so the problem of increasing its corrosion resistance in the presence of strong oxidizing agents (Cl-, F- anions) is relevant. One of the advanced and actively researched methods for producing copper/steel composites is additive manufacturing that allow fabricating complex parts through layer-by-layer growth. In particular, the synthesis of composites based on aluminum bronze and steel can be realized by wire-feed electron beam additive manufacturing. In order to implement composite materials produced via additive technologies in a humid (marine) climate, it is necessary to ensure not only high strength, but also corrosion properties. The purpose of this work is to study the corrosion resistance of composites, based on aluminum bronze CuAl9Mn2 and stainless steel ER 321 produced by dual-wire-feed electron beam additive manufacturing. Research methods. Examination of the surface of CuAl9Mn2/ER 321 composites before and after corrosion tests was carried out by methods of voltammetry and electrochemical impedance spectroscopy using a potentiostat-galvanostat. Results and discussion. Using a complex of electrochemical methods, it is revealed that the developed composites with a volume fraction of steel ≥ 25% demonstrate a significant decrease in anodic current densities and a simultaneous increase in charge transfer resistance. Composites with a steel content of 75 vol. % are characterized by the highest corrosion properties in 3.5 wt. % NaCl solution, which is referred to a reduction in corrosion rate by 9.5 times compared to aluminum bronze. It is shown that the main processes occurring on the surface of the composites (CuAl9Mn2 + ER 321) are anodic oxidation of copper and iron, leading to the formation of corrosion products – Cu2O and FeCl2.