Recovery Of Rare Earth Elements Research Articles

Recovery of Rare Earth Elements from Ion-Adsorption Deposits Using Electrokinetic Technology: The Soil Conductivity Mechanism Study

Rare earth elements (REEs) are essential raw materials for modern industries but mining them has caused severe environmental issues, particularly the recovery of heavy REEs (HREEs) from ion-adsorption deposits (IADs). Very recently, an emerging technology, electrokinetic mining (EKM), has been proposed for the green and efficient recovery of REEs from IADs. However, the conduction mechanism of the weathering crust soil, which is also a prerequisite for EKM, remains unclear, making the EKM process unpredictable. Here, we systematically investigated the conductivity of weathering crust soil in the presence of light REEs (LREEs, i.e., La3+ and Sm3+) and HREEs (Er3+ and Y3+), respectively. Results suggested that the voltage was dynamically and spatially redistributed by the movement of REEs and water during EKM, and the conventional assumption of the linear distribution of voltage leads to an inaccurate description of soil voltage. We proposed an improved Archie’s equation by coupling the mechanisms of liquid phase and solid-liquid interface conduction, which can predict soil conductivity more precisely. Moreover, the extended Archie’s equation is able to recalculate the voltage distribution at distinct times and spaces well during EKM. More importantly, the water content in field-scale weathered-crust soils can be retrieved by the newly proposed Archie’s equation, which helps optimize the leaching wells and improve the recovery rate of REE. This study focuses on the conduction mechanism of weathering crust soil, which provides a theoretical basis for better use of the EKM technology and promotes mining efficiency fundamentally.

Electro-assisted sorption behavior and mechanism of low-concentration rare earth elements on carbon based materials

With increasing demands for rare earth elements (REEs) in high-tech and futuristic applications, developing efficient methods for recovering low-concentration REEs is necessary. Here, electro-assisted sorption of low-concentration REEs, La(III), Gd(III) and Y(III) (as symbol of light, medium, and heavy REEs) on carbon-based materials, activated carbon (AC), graphene, and graphite by a facile method was reported. Recovery of La(III), Gd(III) and Y(III) could reach ∼100 % under low-concentration condition where the maximum adsorption capacity was up to 342.38 mg/(g·dm2). Variants including applied voltage, electrodes-distance, pH, impurities, and concentration were considered to study the effects on REEs recovery. Interestingly, adsorption capacity and recovery under low voltage were respectively almost 20 and 14 folds than that without voltage, because voltage promoted REEs transfer and strengthened electrostatic interaction between electrodes and REEs. The mechanism for enhancing REEs recovery on carbon-based electrodes was resulted from high electric double layer (EDL) capacitance and low charge transfer resistance. Total desorption of REEs from electrodes could be quickly realized using NH4Cl or HCl solution. Overall, the study gave a new insight of low-concentration REEs recovery using carbon-based materials, and provided an efficient route using electric method with porous materials for REEs recovery.

Maximizing the Processing of Polymetallic Concentrates via Actinide Separation and Rare Earth Retrieval

AbstractDuring the last decades, the growing demand for rare earth elements (REEs) has led to numerous recent studies to recover these elements from various bearing ores and wastes. Therefore, the recovery of REEs from Ras Baroud polymetallic concentrate has been investigated in the current study. Physical beneficiation for the Ras Baroud pegmatite sample was carried out, yielding a concentrate for euxenite (Y), fergusonite (Y), xenotime (Y), monazite (Ce), allanite, thorite, uranothorite, and Hf-zircon, which resulted in raising the concentrations of rare earth elements, Th, Zr, U, and Ti in the sample. Fusion digestion processes with sodium hydroxide were studied using the Conceived Predictive Diagonal (CPD) technique. The three experimental digestion groups proved the dissolution of 99.9, 95.6, 99.9, 52.5, and 0.47% for REEs, Th, U, Ti, and Zr, respectively, under fusion conditions of 723 K, 120 min, 1/1.5 ore/alkali ratio, and − 100-μm particle sizes. Fusion kinetics, isotherms, and thermodynamics were investigated using several suggested models, namely, pseudo reversible first order, uptake general model, and shrinking core model which matched well with the experimental digestion results. Selective recovery of actinide content from REE content of the digested concentrate chloride solutions was accomplished using solvent extraction with di-2-ethyl hexyl phosphoric acid. About 99.9, 99.9, and 4.2% extraction efficiencies for Th, U, and REEs were performed, respectively, using 0.3 mol/L solvent concentration in kerosene as a diluent, 1/2 organic to aqueous ratio, an aqueous pH of 0.2, and 15-min contact time. Thorium and uranium ions were stripped with sulfuric acid solution 2.5 mol/L with 94 and 98% stripping efficiency, respectively. A highly purified REE precipitate was obtained from the raffinate solutions. Zircon mineralization tailings were obtained as a by-product through the alkaline digestion process.

High-efficiency stepwise recovery of gallium and rare earths from NdFeB waste by a hydrometallurgical process

NdFeB waste serves not only as a crucial resource for the recovery of rare earth elements (REEs) but also as an underutilized source of gallium (Ga). In this work, to simultaneous extract REEs and Ga from NdFeB waste, an efficient and novel method was developed, which involved the process of leaching, reduction, solvent extraction, precipitation and calcination. Initially, the Pr, Nd and Ga were co-leached with 5 mol/L HCl and liquid–solid ratio (mL/g) of 5:1 at 90 °C for 150 min, resulting in the leaching rate of Pr, Nd and Ga were 98 %, 99 % and 98 %, respectively. Secondly, to mitigate the interference of Fe (III) on the extraction process, Fe (III) was reduced to Fe (II) completely using Fe powder for 10 min, given that the excess iron powder factor was 1.2. Then, the tributyl phosphate (TBP) was chosen as the extractant for Ga due to its high selectivity. Under the optimal conditions, three-stage counter-current extraction achieved an extraction efficiency of 99 % for Ga, with the addition of 10 % isodecanol to eliminate the third phase. The gallium was completely stripped by water at a phase ratio (O/A) of 2:1. Subsequently, di-2-ethylhexylphosphoric acid was selected as the Pr and Nd extractant because of its high separation ability between REEs and Fe (II). The extraction efficiency of Pr and Nd achieved more than 99 % through three-stage counter-current extraction and the entire stripping of Pr and Nd was realized by 1.8 mol/L HCl. Additionally, a significant amount Fe (II) in the raffinate was treated via adding oxalic acid to obtain FeC2O4 ⋅ 2H2O. Finaly, the Ga2O3 and Nd2O3 (PrO2) were prepared from the stripping solution. According to the whole process, the yield of Ga, Pr and Nd was 93.4 %, 97 % and 98 %, with the purity of Ga2O3 and Nd2O3 (PrO2) being 98.6 % and 98.4 %, respectively. The results suggested that the stepwise recovery of REEs and Ga from NdFeB waste can be achieved.

High-performance electrosorption of lanthanum ion by Mn3O4-loaded phosphorus-doped porous carbon electrodes via capacitive deionization

Transition-metal-oxide@heteroatom doped porous carbon composites have attracted considerable research interest because of their large theoretical adsorption capacity, excellent electrical conductivity and well-developed pore structure. Herein, Mn3O4-loaded phosphorus-doped porous carbon composites (Mn3O4@PC-900) were designed and fabricated for the electrosorption of La3+ in aqueous solutions. Due to the synergistic effect between Mn3O4 and PC-900, and the active sites provided by Mn–O–Mn, C/PO, C–P–O and Mn–OH, Mn3O4@PC-900 exhibits high electrosorption performance. The electrosorption value of Mn3O4@PC-900 was 45.34% higher than that of PC-900, reaching 93.02 mg g−1. Moreover, the adsorption selectivity reached 87.93% and 89.27% in La3+/Ca2+ and La3+/Na+ coexistence system, respectively. After 15 adsorption-desorption cycles, its adsorption capacity and retention rate were 50.34 mg g−1 and 54.12%, respectively. The electrosorption process is that La3+ first accesses the pores of Mn3O4@PC-900 to generate an electric double layer (EDL), and then undergoes further Faradaic reaction with Mn3O4 and phosphorus-containing functional groups through intercalation, surface adsorption and complexation. This work is hoped to offer a new idea for exploring transition-metal-oxide @ heteroatom doped porous carbon composites for separation and recovery of rare earth elements (REEs) by capacitive deionization.

Comprehensive recycling of slag from the smelting of spent automotive catalysts

Spent automotive catalyst is a valuable source of platinum group metals (PGMs), making them crucial secondary resources. Currently, the main process for recovering PGMs from these catalysts is metal capture method. The smelting process would produce a significant amount of residual slags containing various components like SiO2, Al2O3, CaO, Fe2O3, Na2O, as well as high levels of heavy metals including Cr, Pb, and Ni. These slags are considered either solid waste or hazardous waste and usually disposed of in landfills, which can have detrimental effects on the environment. Furthermore, the smelting slags also contain approximately 2–5 % rare earth elements and trace amounts of precious metal elements. In this study, vacuum carbothermal reduction is employed to pretreat the smelting slags. This method not only successfully removes the heavy metal element lead, but also efficiently achieves the recovery of rare earths, and the enrichment of platinum group metals by mineral phase transformation of cerium-zirconium solid solution and in-situ iron capture. The lead removal rate exceeded 99 %, and the grade of precious metals in the enrichment process was approximately 12 times higher than the original material, with a recovery rate more than 90 %. The leaching rate of rare earths also increased from less than 50 % to more than 95 % after vacuum carbothermal reduction. The effect of vacuum carbothermal reduction pretreatment on the smelting slag phase was systematically studied, and the mechanism behind the increasing rare earth leaching rate due to this pretreatment was further analyzed.

Gravity-Driven Separation for Enrichment of Rare Earth Elements Using Lanthanide Binding Peptide-Immobilized Resin.

Rare Earth Elements (REEs) constitute indispensable raw materials and are employed in a diverse range of devices, including but not limited to smartphones, electric vehicles, and clean energy technologies. While there is an increase in demand for these elements, there is a global supply challenge due to limited availability and geopolitical factors affecting their procurement. A crucial step in manufacturing these devices involves utilizing highly pure REEs, often obtained through complex and nonsustainable processes. These processes are vital in isolating individual REEs from mixtures containing non-REEs and other REEs. There exists an urgent requirement to explore alternative techniques that enable the selective recovery of REEs through more energy-efficient processes. To overcome the limitations mentioned above, we developed a microbead-based technology featuring immobilized lanthanide binding peptides (LBPs) for the selective adsorption of REEs. This technology does not require the utilization of external stimuli but uses gravity-based separation processes to separate the bound REE from the unbound REE. We demonstrate this technology's potential by enriching two relevant REEs (Europium and Terbium). Additionally, we propose a mechanism whereby REEs bind selectively to a particular LBP, leveraging the distinctive physicochemical characteristics of both the REE and the LBP. Moreover, these LBPs exhibit no binding affinity toward other frequently encountered industrial ions. Finally, we demonstrate the recovery of REEs through a change in system conditions and assess the reusability of the microbeads for subsequent adsorption cycles. We anticipate that this approach will address the challenges of REE recovery and demonstrate the potential of biomolecular strategies in advancing sustainable resource management.

Bioleaching ion-unexchangeable rare earth in ion-adsorption type rare earth waste tailing

Ion-adsorption type rare earth ores (IREO) in China serve as the primary source of medium and heavy rare earth globally. With the rapidly growing demand for rare earth elements (REEs) and the dwindling supply of premium IREO, enhancing the recovery of REEs, especially the ion-unexchangeable REEs with ultra-low content and ambiguous speciation from IREO or its tailing, has become a critical trend and challenge. This study identified the occurrences of ion-unexchangeable REEs, primarily detected in Fe-enriched minerals, xenotime, and monazite of IREO using TESCAN integrated mineral analyzer (TIMA) and laser ablation inductively coupled plasma mass spectrometer (LA-ICP-MS) analysis. To extract these elusive REEs, a bioleaching technique utilizing Aspergillus niger (A. niger) metabolites was proposed, achieving a leaching yield of 31.4 wt%. Complementary sequential chemical extraction methods (SCEM), X-ray photoelectron spectroscopy (XPS), and density functional theory (DFT) calculations further elucidate the underlying mechanism, involving the carboxylic acid produced by the metabolic process of microbes that dissolves goethite by disrupting FeO bonds and liberating REEs, which complexed with carboxylate (RCOO), to promote further dissolution. This work offers insight into enhancing the recovery of ion-unexchangeable REEs from IREO or its tailing, paving the way for sustainable and efficient rare earth mining practices.

Cerium oxide and neodymium oxide phytoextraction by ryegrass in bioenhanced hydroponic environments

Sustainable technologies for the recovery of rare earth elements (REE) from waste need to be developed to decrease the volume of ore mining extractions and its negative environmental consequences, while simultaneously restoring previously impacted lands. This is critical due to the extensive application of REE in everyday life from electronic devices to energy and medical technologies, and the dispersed distribution of REE resources in the world. REE recovery by plants has been previously studied but the feasibility of REE phytoextraction from a poorly soluble solid phase (i.e., nanoparticles) by different plant species has been rarely investigated. In this study, the effect of biostimulation and bioaugmentation on phytorecovery of REE nanoparticles (REE-NP) was investigated by exposing ryegrass seeds to REE-NP in hydroponic environments. This was studied in two sets of experiments: bioaugmentation (using CeO2 nanoparticles and Methylobacterium extorquens AM1 pure culture), and biostimulation (using CeO2 or Nd2O3 nanoparticles and endogenous microorganisms). Addition of M. extorquens AM1 in bioaugmentation experiment including 500 mg/L CeO2 nanoparticles could not promote the nanoparticles accumulation in both natural and surface-sterilized treatments. However, it enhanced the translocation of Ce from roots to shoots in sterile samples. Moreover, another REE-utilizing bacterium, Bacillus subtilis, was enriched more than M. extorquens in control samples (no M. extorquens AM1), and associated with 52% and 14% higher Ce extraction in both natural (165 μg/gdried-plant) and surface-sterilized samples (136 μg/gdried-plant), respectively; showing the superior effect of endogenous microorganisms’ enrichment over bioaugmentation in this experiment. In the biostimulation experiments, up to 705 μg/gdried-plant Ce and 19,641 μg/gdried-plant Nd could be extracted when 500 mg/L REE-NP were added. Furthermore, SEM-EDS analysis of the surface and longitudinal cross-sections of roots in Nd2O3 treatments confirmed surface and intracellular accumulation of Nd2O3-NP. These results demonstrate stimulation of endogenous microbial community can lead to an enhanced REE phytoaccumulation.

Recovery of rare earth elements from mine wastewater using alginate microspheres encapsulated with zeolitic imidazolate framework-8

There is increasing demand and interest in efficient methods for the recovery of rare earth elements (REEs) from wastewater because of the growing concerns associated with the negative impacts of REEs-rich waste discharged on pristine ecosystems. Here, we designed a ZIF-8@ALG composite hydrogel by encapsulating zeolitic imidazolate frameworks-8 (ZIF-8) into sodium alginate and poly (vinyl alcohol) double cross-linked networks (ALG) for the recovery of REEs from mine wastewater. ZIF-8@ALG showed exceptional REEs adsorption performance with the most superior separation factor (Ho/Mn) of 597.5. For the REEs considered, the ZIF-8@ALG composite exhibited a preference for heavy REEs with high adsorption efficiencies (65.3 ∼ 97.2%) and distribution coefficients (2045.5 ∼ 28500.0 mL·g−1). Adsorption involved a combination of electrostatic attraction, complexation and ion exchange mechanisms. REEs adsorbed on ZIF-8@ALG could also be desorbed using sodium citrate via ion-exchange and complexation, thus achieving efficient REEs recovery. In addition, ZIF-8@ALG was stable and reusable, maintaining effective adsorption in wastewater over four consecutive cycles, where the optimal adsorption efficiency reached 80.0%. Overall, this study provided an effective and feasible method for the recovery of REEs in mine wastewater, and confirmed that ZIF-8-based materials have significant potential for REEs recovery applications in wastewater engineering treatment.

Selective recovery of Sm from Sm-Co magnet scrap by vacuum distillation

Sm-Co rare earth permanent magnet materials are widely used in special fields such as new energy and electronic information. Sm-Co permanent magnet scraps are generated during the preparation and the use of end-of-life permanent magnets, which need to be recycled for the sustainable development. It is proposed to selectively recover Sm from the Sm-Co permanent magnet scraps by vacuum distillation. The experimental investigations were carried out in a vacuum furnace with double temperature zones for the efficient condensation of Sm vapor based on the thermodynamic and kinetic calculations. The recycling feasibility of the recovery of rare earth and the evaporation mechanism of Sm were also demonstrated in this work. The results show that Sm with the purity over 99% was obtained by the molybdenum condenser used as a condensing collectors at given conditions, providing a reference for the pyrometallurgical recovery of rare earth secondary resources.

Template-free efficacious morphology of electrosynthesized polyaniline/β-cyclodextrin host-guest complex on Au/rGO modified electrode for removal and recovery of rare-earth and heavy elements from seawater

Global water pollution and scarcity of water resources are turning increasingly into serious threats to the survival of all living organisms on Earth. This study offers an influent strategy for the electrosynthesis of reduced graphene oxide/polyaniline/β-cyclodextrin (rGO/PAni/βCD) nanocomposite and its application to the removal/recovery of heavy elements (HEs) and rare-earth elements (REEs). Besides physicochemical and electrochemical studies, the surface morphological and statistical properties of fabricated nanocomposite electrode were examined. The textural and morphological characteristics of nanocomposite electrode were investigated via AFM data based on statistical, stereometric, and fractal theory. The cohesive, porous, and well-developed morphology of fabricated nanocomposite electrode has enabled the electrodeposition technique to achieve significant simultaneous removal/recovery efficiency of HE and REE ions such as Pb(II), Cu(II), Cd(II), Hg(II), Ce(IV), and Nb(V). Therefore, using rGO/PAni/βCD, considerable removal of HEs and REEs was achieved under optimized pH, 0.1 M KNO3, and 35 mg L−1 metal ion initial concentration during 20 min. Removal capacity of the nanocomposite electrode is preserved subsequent to 10 cycles of electrodeposition/desorption, according to the desorption investigation through eluted adsorbent at time intervals in deionized water and adjusted acidic pH values. Then, using rGO/PAni/CD nanocomposite, simulated seawater remediation was accomplished successfully. This interdisciplinary approach reveals that the removal/recovery efficiency enhance linearly along with the improvement of well-developed morphology for electrosynthesized composites. Thus, these results suggest how the morphological features of the polymer composites could improve remediation of water resources.

Transport Model of Rare Earth Elements in Weathering Crusts during Electrokinetic Mining

Electrokinetic mining (EKM) is a novel method for rare earth element (REE) mining that can achieve green and efficient recovery of REEs. However, as yet, there is no accurate model for describing the electrokinetic transport of REEs in weathering crusts, and this hinders the wider application of EKM. The conventional model fails to capture the microscale transport physics occurring in the nanochannels that exist ubiquitously in weathering crusts. Consequently, the existing models cannot distinguish the mobilities of different REEs. Here, we report a new model for a more faithful description of the electrokinetic transport of REEs in weathering crusts that considers the ionic size, which has previously been neglected. We reveal that the electrokinetic transport of heavy REEs (HREEs) is faster than that of light REEs (LREEs) in weathering crusts, which is contrary to the predictions of conventional models. Our model was validated experimentally by measurements of the electrokinetic transport of two LREEs (La and Sm) and an HREE (Er) in weathering crusts. The speed of electrokinetic transport follows the order Er > Sm > La. Our findings suggest that the ionic size is a non-negligible factor affecting the electrokinetic transport of REEs in weathering crusts containing nanochannels. This work offers a constitutive model to describe the electrokinetic transport of REEs in weathering crusts, which promotes both theoretical developments and practical applications of EKM.

Water-soluble rare earth elements (REEs) recovered from uranium tailings

The global energy transition from fossil fuels to renewable sources poses substantial challenges to increase metal production, including industry-critical rare earth elements (REEs). Environmental and social concerns obfuscate the production of these ‘green’ metals and only ∼1% of REE demand is met from recycling. This work highlights the potential for the ‘economic rehabilitation’ of the Mary Kathleen Mine, a relinquished uranium (U) mine with very high (∼3 wt%) total REE concentrations within the tailings storage facility (TSF). Leaching of the tailings revealed that approximately 5% of the REEs are water-soluble, suggesting the possibility for in situ extraction. Using an in situ water leach, the projected total REE recovery is >10,000 t, which would exceed the total amount of U recovered (7,532 t) during the initial mining operation. The proposed in situ recovery would offer a truck-free mine, using solar energy and water recycling technologies to recover REEs from a waste source, reducing environmental contamination.

High sedimentation efficiency and enhanced rare earth recovery in the impurity removal process of rare earth leachate by flocculation system

The main impurity ion in rare earth (RE) leachate are aluminum ions, which can be effectively removed by precipitation in the form of aluminum hydroxides. The flocculent colloidal precipitation formed by aluminum ions has a loose structure and high liquid content, resulting in lower sedimentation efficiency and higher RE loss. The addition of flocculants in the impurity removal process of RE leachate is expected to solve this problem. The cationic polyacrylamide flocculant (CPAM) was screened as the flocculant to accelerate the sedimentation of the impurity removal process as well as to effectively improve the recovery of RE. The effects of CPAM concentration, dosage, stirring rate and stirring time on the flocculation process was investigated. The optimal flocculation effect could be obtained under conditions of dosage of 0.5 mL, concentration of 0.1%, stirring speed of 700 r/min and stirring time of 2 min. Under this condition, RE recovery efficiency was 97%, Al removal efficiency was 96%, and the sedimentation time of the flocs was 20 min. Compared with absence of flocculants in this process, Al removal efficiency remained almost unchanged, while RE recovery efficiency and the sedimentation time of flocs increased by 4% and shortened by 40 min, respectively. The flocculation mechanism was discussed by the theory of two-dimensional fractal dimension, and it was found that the flocculation was mainly based on the combined effect of bridge flocculation and electrical neutralization.

Investigation of Rare Earth Element Binding to a Surface-Bound Affinity Peptide Derived from EF-Hand Loop I of Lanmodulin.

Bioinspired strategies have been given extensive attention for the recovery of rare earth elements (REEs) from waste streams because of their high selectivity, regeneration potential, and sustainability as well as low cost. Lanmodulin protein is an emerging biotechnology that is highly selective for REE binding. Mimicking lanmodulin with shorter peptides is advantageous because they are simpler and potentially easier to manipulate and optimize. Lanmodulin-derived peptides have been found to bind REEs, but their properties have not been explored when immobilized on solid substrates, which is required for many advanced separation technologies. Here, two peptides, LanM1 and scrambled LanM1, are designed from the EF-hand loop 1 of lanmodulin and investigated for their binding affinity toward different REEs when surface-bound. First, the ability of LanM1 to bind REEs was confirmed and characterized in solution using circular dichroism (CD), nuclear magnetic resonance (NMR), and molecular dynamics (MD) simulations for Ce(III) ions. Isothermal titration calorimetry (ITC) was used to further analyze the binding of the LanM1 to Ce(III), Nd(III), Eu(III), and Y(III) ions and in low-pH conditions. The performance of the immobilized peptides on a model gold surface was examined using a quartz crystal microbalance with dissipation (QCM-D). The studies show that the LanM1 peptide has a stronger REE binding affinity than that of scrambled LanM1 when in solution and when immobilized on a gold surface. QCM-D data were fit to the Langmuir adsorption model to estimate the surface-bound dissociation constant (Kd) of LanM1 with Ce(III) and Nd(III). The results indicate that LanM1 peptides maintain a high affinity for REEs when immobilized, and surface-bound LanM1 has no affinity for potential competitor calcium and copper ions. The utility of surface-bound LanM1 peptides was further demonstrated by immobilizing them to gold nanoparticles (GNPs) and capturing REEs from solution in experiments utilizing an Arsenazo III-based colorimetric dye displacement assay and ultraviolet-visible (UV-vis) spectrophotometry. The saturated adsorption capacity of GNPs was estimated to be around 3.5 μmol REE/g for Ce(III), Nd(III), Eu(III), and Y(III) ions, with no binding of non-REE Ca(II) ions observed.

Study on the leaching behavior differences of rare earth elements from coal gangue through calcination-acid leaching

Critical metals in coal-based byproducts have been gradually regarded as one of the most important alternative resources due to the market parameters, strategic perspective, and advanced technology. In this study, the mechanism of calcination-acid leaching for rare earth elements (REY) recovery from coal gangue of Jungar coalfield was proposed based on the results of sample characteristics, extraction law, kinetic analysis, and typical mineral leaching. The micro-particles of bastnaesite and monazite were found and embedded in the kaolinite via micro-observation with SEM-EDS. Kaolinite in coal gangue calcined at 600 ℃ was transformed into highly positively reactive metakaolinite, enhancing the dissolution of aluminum (Al) and exposing the rare earth minerals encapsulated within the particles. Meanwhile, bastnaesite was thermally decomposed into rare earth oxides and rare earth fluorides. Rare earth oxides are more easily dissolved by acid, and the fluoride ions and the aluminum ions form a stable complex ion [AlF6]3-, which promotes the dissolution of rare earth fluoride. In addition, a high REY and Al recovery (78.8% of REY, and 88.5% of Al) came true from calcined coal gangue at optimal conditions. The leaching kinetics showed that REY leaching followed the hybrid control model of interfacial transfer and diffusion through solid layer, while Al leaching is controlled by chemical reaction. The leaching test of monazite shows that the leaching efficiency of LREY is higher than that of HREY indicating the leaching difference of LREY (82.3%) and HREY (61.3%) in coal gangue is mainly influenced by monazite. This may be related to the crystal structure and the radius of trivalent rare earth ions. This study provides a useful reference for the extraction of REY from coal gangue.

Recovery of Rare Earth Elements from Coal Fly and Bottom Ashes by Ultrasonic Roasting Followed by Microwave Leaching

Considering the rising demand for rare earth elements (REEs), researchers are looking for new sources for their extraction, thereby fostering economic and environmentally justified processing solutions. Among potential industrial sources, coal fly ash emerges as one of the most promising. The recovery of REEs from coal fly and bottom ashes derived from different thermal power plants was the main focus of this study. A dual-step methodology was conducted on ash samples, which involved an ultrasonic roasting process to disintegrate the silica matrix, followed by a microwave-assisted acid leaching step to extract REEs. The roasting procedure was studied using the Plackett–Burman design, and the Box–Behnken design was subsequently implemented to optimize the leaching procedure. The optimized ultrasonic roasting procedure was set up at 95 °C for 10 min with an ash-to-roasting agent (3M NaOH) ratio of 0.5:1 (m/V). For acid leaching, the optimal conditions were obtained at 174 °C for 30 min with an HCl ÷ HNO3 mixture (1:1 V/V). The standard reference material (NIST 1633c) was used in the conclusive experiments to estimate the average recovery (80%) of REEs. The green aspects of this methodology were evaluated using several metrics (atom economy, E-factor, and energy consumption). The proposed process outperforms high-temperature roasting procedures in terms of greenness; however, the REE recovery rate is lower.

Recovery of rare earths and lithium from rare earth molten salt electrolytic slag by lime transformation, co-leaching and stepwise precipitation

The rare earth molten salt electrolytic slag (REMSES) has recently attracted significant attention due to its potential environmental hazards and high content of rare earths and lithium, leading to a surge in recycling efforts. In this study, we propose and demonstrate a novel and straightforward process for the simultaneous extraction of rare earths and lithium from REMSES through lime transformation and sulfuric acid leaching at low temperatures. Firstly, during the lime transformation process, REMSES is converted into hydroxides that can be easily dissolved in acids. Secondly, REEs and Li present in the slag are co-extracted using a conditional sulfuric acid leaching method, resulting in 95.72% REEs leaching efficiency and 99.41% Li leaching efficiency under optimal conditions. Finally, REEs and Li in the solution are precipitated using oxalic acid and trisodium phosphate with precipitation efficiencies of 99.02% for REEs and 94.85% for Li respectively. This innovative process enables the conversion of REEs and lithium from REMSES into high-purity products (a mixture of REOs with 99.31% purity; Li<sub>3</sub>PO<sub>4</sub> with 98.93% purity), thereby facilitating their valuable utilization.

Utilizing Deep Eutectic Solvents in the Recycle, Recovery, Purification and Miscellaneous Uses of Rare Earth Elements.

The boosted interest in using rare earth elements (REEs) in modern technologies has also increased the necessity of their recovery from various sources, including raw materials and wastes. Though hydrometallurgy plays a key role in these recovery processes, some drawbacks (apparent or not) of these processes (including the use of aggressive mineral acids, harmful extractants, and diluents, etc.) have led to the development of an environmental friendship subclass named solvometallurgy, in which non-aqueous solvents substituted to the aqueous media of the hydrometallurgical processing. Together with ionic liquids (ILs), the non-aqueous solvents chosen for these usages are the chemicals known as deep eutectic solvents (DEEs). The utilization of DEEs included the leaching of REEs from the different sources containing them and also in the separation-purification steps necessary for yielding these elements, normally oxides or salts, in the most purified form. This work reviewed the most recent literature (2023 year) about using deep eutectic solvents to recover REEs from various sources and coupling these two (DESs and REEs) to derive compounds to be used in other fields.