The present study aims to characterize three industrial wastewater samples collected from petrochemical, food and beet sugar industries to determine the pollution potential and select the appropriate pre-treatment approach. According to the biodegradability profile of the multi-sourced mixed (composite) sample, the advanced oxidation process (AOPs) namely, Fenton (F) and Electro-Fenton (EF) were adopted as pre-treatment techniques and the operating parameters such as time, type of electrodes, pH, voltage, iron and H2O2 concentrations were critically examined. Analysis of Variance (ANOVA) was conducted to compare the performance efficiency of F& EF AOPs for treating the composite samples and the total operating costs for both approaches were assessed. The results revealed that, the initial values of the composite sample were 7.11, 19.2, 32.6, 19.3, 937, 1512, 860, 3.9, 2110 and 2.34 for pH, Total Dissolved Solids (TDS), Electrical Conductivity (EC), Salinity, BOD, COD, Oil and grease (O&G), Total Phosphorous (TP), Total Suspended Solids (TSS) and Total Kjeldahl Nitrogen (TKN), respectively. In addition, EF process achieved more removal efficiency for COD, O&G, BOD, TSS, and TKN (84.3%, 69%, 85%, 72% and 71.27%) compared to Fenton which displayed 78.43%, 66%, 69%, 70.1%, and 61%, respectively. Moreover, there are statistically significant differences (p < 0.05) between the initial and final (pretreated) values of the composite industrial wastewater for the addressed parameters and EF was significantly (p < 0.05) more effective than F process. The total operating costs were 3.117 and 2.063$ for F and EF, respectively, which confirmed that EF is more efficient and cost effective than F process. It was concluded that electro-Fenton process is favorable, eco-friendly and cost-effective option for pretreating real complicated multi-sourced industrial wastewater. The present study demonstrated a new avenue for achieving efficient management of industrial wastewater generated from similar industries.
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