Lunar DRO pinpoint return is the final stage of manned deep space exploration via a lunar DRO station. A re-entry capsule suffers from complicated dynamic and thermal effects during an entire flight. The optimization of the lunar DRO return trajectory exhibits strong non-linearity. To obtain a global optimal return trajectory, an entire-flight lunar DRO pinpoint return model including a Moon–Earth transfer stage and an Earth atmosphere re-entry stage is constructed. A re-entry point on the atmosphere boundary is introduced to connect these two stages. Then, an entire-flight global optimization framework for lunar DRO pinpoint return is developed. The design of the entire-flight return trajectory is simplified as the optimization of the re-entry point. Moreover, to further improve the design efficiency, a rapid landing point prediction method for the Earth re-entry is developed based on a deep neural network. This predicting network maps the re-entry point in the atmosphere and the landing point on Earth with respect to optimal control re-entry trajectories. Numerical simulations validate the optimization accuracy and efficiency of the proposed methods. The entire-flight return trajectory achieves a high accuracy of the landing point and low fuel consumption.
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