Carbon nanotubes (CNTs) are extensively utilized in the fabrication of high-performance composites due to their exceptional mechanical, electrical, and thermal characteristics. To investigate the mechanical properties of CNTs filled polymers accurately and effectively, a 3D modeling approach that incorporates the microstructural attributes of CNTs was introduced. Initially, a representative volume element model was constructed utilizing the modified nearest neighbor algorithm. During the modeling phase, a corresponding interference judgment method was suggested, taking into account the potential positional relationships among the CNTs. Subsequently, stress-strain curves of the model under various loading conditions were derived through finite element analysis employing the volume averaging technique. To validate the efficacy of the modeling approach, the stress within a CNT/epoxy resin composite with varying volume fractions under different axial strains was computed. The resulting stress-strain curves were in good agreement with experimental data from the existing literature. Hence, the modeling method proposed in this study provides a more precise representation of the random distribution of CNTs in the matrix. Furthermore, it is applicable to a broader range of aspect ratios, thereby enabling the CNT simulation model to more closely align with real-world models.
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