Abstract This study addresses the inherent limitations of implementing neural network architecture search algorithms for rail surface defect detection, including low search efficiency and the oversight of edge features on the rail surface. A sophisticated multi-level neural network architecture search framework is proposed that integrates and emphasizes rail surface edge features. The framework utilizes the Z-Score normalization method to quantify the edge concern of rail surface defect samples, combined with an Edge-Loss function to enhance edge feature recognition capabilities. Furthermore, acknowledging the sensitivity of defect features to spatial resolution changes, a multi-level neural network architecture search space is meticulously designed. In the cell-level search space, a method combining partial channel sampling with operation pruning is employed to enhance model search efficiency and regularization. In the network-level search space, optimal paths for resolution change are established, allowing for the screening and aggregation of defect features at various levels to facilitate the adaptive extraction of multi-scale edge defect features. Experimental outcomes indicate that this method significantly reduces computational resource usage by approximately 75% and increases mIOU by 2.6% relative to traditional architecture search methods. Moreover, it demonstrates robust capability in accurately recognizing defective edges on rail surfaces, thereby substantiating the method's effectiveness.
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