The micro crack inside asphalt pavement are potential and antecedent factors for macroscopic cracking of the pavement. The position and quantity of micro cracks have a significant impact on the service life and failure mode of asphalt pavement. The purpose of this study was to conduct multi-scale analysis and multi-index evaluation on the whole process of generation, expansion, and transformation of micro-crack inside asphalt pavement (asphalt mixture) based on multiple testing methods. Firstly, synchronous tests were conducted on the cracking process of asphalt mixture by using three-point bending loading method, acoustic emission (AE) monitoring method, and digital image correlation (DIC) analysis method. Secondly, a three-dimensional finite element model of the asphalt mixture beam was established for AE source location simulation. Finally, the advantages and limitations of multi-methods were compared and analyzed. The principal strain points with different sizes were randomly distributed in the tensile area of the asphalt mixture beam bottom at the initial loading stage, and the number of the principal strain points increased with the decrease of the loading rate. The macroscopic main crack of the asphalt mixture beam generated and expanded from the maximum principal strain point (P1) at the later loading stage. The AE dominant-frequency distribution ranges of micro-crack expanding process, macro-crack generating process, and failure process of asphalt mixture beam were 78.125–156.25 kHz, 234.375–312.5 kHz, and 0–78.125 kHz, respectively. Four stages of damage evolution and cracking process inside the asphalt mixture beam were obtained by the AE source location simulation. A comprehensive and systematic evaluation of bending cracking characteristics of asphalt mixture beam was realized by obtaining multiple indexes from multiple scales with multiple methods.
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