Puff Pastry Margarine Research Articles

Investigating the complete replacement of conventional fat with oleogel on the structural behavior of five different pastry products

Saturated and trans fat intake have been linked to an increased risk of developing diseases such as cardiovascular and coronary heart disease, obesity, and myocardial infarction. As a result of the actions and regulations proposed to reduce and eliminate the content of saturated and trans fats, it is necessary to develop and implement new structuring technologies, such as oleogelation. Oleogelation is a promising strategy for structuring liquid oil, that allows the incorporation of vegetable oils rich in unsaturated fatty acids into food matrix and which can provide the functionality of solid fats and improved nutritional characteristics. The partial or total replacement of conventional fats with oleogels in pastry products is of great interest due to their larger consumption. In this research paper, the puff (jam-filled puff pastry) and tender pastries (bow tie cookies, cheese crackers, apple pie, and cookies) have been reformulated by totally replacing of conventional fats with oleogel and the structural behavior in the dynamics of the technological process was evaluated. The textural properties of oleogel were comparable to those of some conventional fats, but frequency sweep measurements showed that the oleogel formulated with refined sunflower oil and carnauba wax (10% w/w) had the highest storage modulus G’ and loss modulus G’’ values when compared to conventional fats (commercial margarine, butter, a mixture of 73% margarine and 27% lard, and puff pastry margarine). The textural properties of oleogel (2.34 N and 2.30 mJ) were significantly different from those of puff pastry margarine (9.78 N and 21.73 mJ), but compared to other conventional fats, the values of hardness (1.42–2.70 N) and adhesiveness (4.40–5.17 mJ) were similar. For conventional and oleogel doughs the storage modulus (Gʹ) were higher than loss modulus (G″) and both increased with the applied frequency (Hz). In terms of the products textural profile, the prototypes formed with oleogel exhibited lower hardness values (2.37–15.64 N) than the conventional products (8.83–19.89 N), indicating the tenderizing effect produced by the oleogel. The fat losses determined during 14 days of storage showed a lower physical stability of the doughs and products formulated with oleogel, most probably due to the destabilization kinetics of the lipid system during the operations of the technological process.

The relationship between nonlinear viscoelasticity and baking performance in low-saturated puff pastry margarine

The oil phase obtained by blending and oleogel methods has potential for the production of non‑hydrogenated and low-saturated puff pastry margarine, thereby reducing intakes of both types of dietary fat. The crystal form, microstructure, rheology, and baking applications of puff pastry margarines prepared with anhydrous milk fat (AMF)/palm stearin (POs), POs/palm oil (PO), beef tallow (BT)/PO, or AMF/POs/diacetyl tartaric acid ester of mono(di)glycerides (DATEM) oleogels were investigated using X-ray scattering, polarized light microscope, and rheometer, respectively. All margarines exhibited β’-form crystal and strongly viscoelastic at low strain. With the addition of DATEM oleogel, their crystal microstructure became more uniform and finer, and the croissants were less hard (1690) and chewiness (160). The chewiness of croissants produced using the margarines was significantly improved with POs content. The theoretical basis for preparation and application in non‑hydrogenated and low-saturated puff pastry margarine was provided in the present study.

Functionality of Puff Pastry Olive Pomace Oil-Based Margarines and Their Baking Performance.

Designing healthier lipids is a current approach to developing potential functional foods. Olive pomace oil (OPO) has beneficial effects on human health, attributed to its high oleic acid content and unique bioactive compounds. Four puff pastry margarines (PP-M), based on OPO (M1, M2 at 40.8%, and M3, M4 at 30.8%, and cocoa butter at 10%) combined with low molecular weight organogelators, were prepared using two initial cooling rates (M1, M3 at 0.144 °C/min and M2, M4 at 0.380 °C/min) and compared to both commercial puff pastry (PP) butter (CB) and fatty preparation (CFP). Subsequently, six baked PP counterparts were elaborated. Physical-chemical, mechanical properties, and lipid profiles were analyzed in M1-M4 and PP, while thermal properties were determined in M1-M4. Sensory analysis was carried out in PP-M1 and PP-M3 counterparts. Elasticity (G') of M1-M4 samples was between that of controls CB and CFP, although a higher OPO content reduced viscous modulus (G″). The initial cooling rate did not affect the melting behavior of M1-M4. The firmness of PP-M1 was similar to that of PP-CB and PP-CFP, and the better spreadability and plasticity of M1 positively favored PP puffing. In addition, PP-M1 had 36.8% less SFA content than baked PP-CB, and its overall acceptability was similar. For the first time, a new margarine with high OPO content, showing adequate firmness, spreadability, and plasticity, was formulated, which gave rise to PP with appropriate performance and sensory quality and a healthy lipid profile.

Development and Physico-Chemical Characterization of Healthy Puff Pastry Margarines Made from Olive-Pomace Oil.

Due to its characteristic aroma and flavor, puff pastry (PP) prepared with butter is more accepted than that made with margarine, yet a high saturated fat consumption is associated with cardiovascular disease. This work studies the potential of olive-pomace oil (OPO) as main ingredient of PP margarines together with different organogelator agents to imitate the technological properties of a commercial fatty preparation (CFP). Rheological and textural properties were measured in all formulated margarines (FM) and, additionally, thermal and microstructural properties, and fatty acid (FA) profiles were analyzed in some selected FM. The different FM had viscous modulus (G″) and loss factor (tan δ) values lower than those of CFP, thus reflecting a different viscoelasticity and plasticity. The crystallization and melting temperatures of FM were also different from those of CFP, indicating the presence of a dissimilar polymorphic fat-crystal structure. Nevertheless, the FM containing an oleogel prepared with 5% beeswax and OPO was more similar to CFP. The FA profile of CFP and FM, with 80% polyunsaturated fatty acids (PUFA) and 60% oleic acid, is healthier than that of a PP commercial butter (CB), evidencing that, although improvements in margarine plasticity are still necessary, OPO is technologically viable to produce healthier PP margarines.

Crystallization and phase behavior in mixture systems of anhydrous milk fat, palm stearin, and palm oil: Formation of eutectic crystals

The comparison between the crystallization and phase behavior of binary blends of anhydrous milk fat (AMF)/palm stearin (POs) and POs/palm oil (PO) was investigated. POs/POs blends showed good compatibility, while the compatibility of AMF/POs blends showed no ideal and was dominated by eutectic behavior. And the eutectic growth of blends was found to be a phenomenon that the triacylglycerol (TAG) of AMF grew on the peripheral of POs seed crystals. In binary blends, the addition of POs not only increased the liquid phase transition temperature but also induced the formation of β crystal forms in more than 70% POs. The addition of soybean oil to binary blends could improve the compatibility of the ternary system. It eventually provided potential formulations for the production of non-hydrogenated puff pastry margarine.

Physicochemical Properties of Palm Oil‐Based Puff Pastry Model Margarines Related to Their Baking Performance in Long‐Term Storage

AbstractDeveloping trans‐free alternative fat solutions suitable for specific applications remains a challenge in edible fats and other domains. This is particularly true for palm oil‐based puff pastry margarines, which suffer from post crystallization problems, leading to dramatic loss of functionality. This research is aimed at investigating the influence of triacylglycerol (TAG) compositions of palm oil‐based puff pastry margarines on the physical properties of the fat crystal network, which determine the functionality of such products. Three model puff pastry margarines are produced at pilot scale under the same crystallization conditions. They share the same fatty acid composition and close solid fat content (SFC) profiles, whereas the proportions of major TAG (tripalmitoylglycerol (PPP), 1,3‐di‐palmitoyl‐2‐oleoylglycerol (POP), 1,2‐di‐palmitoyl‐3‐oleoylglycerol (PPO), 1,2‐dioleoyl‐3‐palmitoylglycerol (POO)) are different. Polymorphism, melting profile, hardness, microscopic structures, and baking performance (puffing effect) of the model fats are examined during a period of 6 months. The following results are obtained: 1) The TAG composition significantly influences the post crystallization processes occurring in palm oil‐based margarines. 2) High amounts of POP show negative influences. 3) The proportions of POP, PPO, and PPP should be carefully balanced to prevent detrimental crystal network rearrangements, leading to textural modifications (hardness increase) and significant reduction in baking performance.Practical Applications : The results presented in this work could be helpful for edible fat products developers, especially for roll‐in fat applications. This research provides an overview of the relevant properties to study for the assessment of puff pastry margarine functionality. It also highlights the importance of ensuring long‐term stability of palm oil‐based fat products. Finally, it emphasizes that certain combinations of fat materials should be avoided to maintain the quality of palm oil‐based puff pastry margarines.

COTTONSEED OIL AS A VALUABLE RAW MATERIAL TO OBTAIN TRANS-FREE MARGARINE

The article studies and investigates the production of trans‐free fats through fractionation of cottonseed oil (CSO), hydrogenation of cottonseed palmitin (CSP) and chemical interesterification of binary blends of fully hydrogenated cottonseed palmitin (FHCSP) and cottonseed oil and their physicochemical changes after the process. Furthermore, it analyzed responses which include fatty acid composition, iodine value, free fatty acid (FFA), slip melting point (SMP) and solid fat content (SFC) of the fractionated, hydrogenated and interesterified fats. The 40:60 and 50:50 interesterified FHCSP:CSO blends displayed characteristics suited for production of soft tub margarine and stick margarine, respectively. Interesterified blends containing 10-30 % FHCSP could be used for production of puff pastry margarine, roll-in margarine and cake shortening.Trans-free fats obtained through a comprehensive modification of cottonseed oil can be used instead of palm oil.

Nutritional quality and safety of algerian margarines: Fatty acid composition, oxidative stability and physicochemical properties

BACKGROUND: Margarine is a widely consumed product in Algeria. Few or no studies have been conducted to estimate its safety and nutritional quality. OBJECTIVES: This study aims to evaluate some algerian margarines. Particular interest is given to their oxidative stability and fatty acid composition. METHODS: Twelve margarines are selected, including tub and stick margarines, puff pastry margarines and vegetable smen. We evaluate physicochemical parameters (water content, pH, salt content, melting point and solids content with RMN), oxydative stability with Rancimat and fatty acid composition with GLC. RESULTS: The analyzed products are mostly in conformity with standards. The estimation of the oxidative stability revealed that tub margarines are the least stable. Fatty acid composition showed that practically all the analyzed products are rich in SFA. CONCLUSION: Large amounts of highly saturated oils such as palm oil, coconut and palm kernel are used. The fact that the trans fatty acids content is not very high in Algerian margarines and vegetable smen is not due to the legislation applied but to the awareness of few industries and especially to the import price exerted on different types of fat. So it is in view of profitability that industries choose raw material and not in a health concern.

Challenges related to the application of high and lowtransmargarine in puff pastry production

Characterization of physicochemical properties of puff pastry margarines and their relationship with final product quality was investigated. The experiment involved the addition of two margarine samples (MLT and MHT), with different trans and saturated fatty acids content, in different quantities (35%, 45%, and 55% on flour basis) and with different relaxation time between laminating (15, 30, and 45 min). The results showed that MLT margarine (low trans) had statistically significantly lower solid fat content, firmness, and approximately 1.5 times lower shear stress compared with MHT margarine. Inadequate physical characteristics of MLT margarine, regardless of the independent variables, lead to bad quality of obtained puff pastry, while MHT margarine, despite the high content of TFA, enables obtaining pastry with good sensory quality. The obtained results indicate that the quantity of puff pastry margarine and the relaxation time need to be adjusted to the physicochemical characteristics of the margarine. Practical applications Bakery products such as puff pastry are products with high energy value as a consequence of high fat content that has a crucial role in the formation of product flaky texture. The puff pastry margarines are commonly obtained by partial hydrogenation and thus, these fats contain significant amounts of trans and saturated fatty acids that are harmful to health. Considering previously stated facts, the incorporation of low trans margarine in puff pastry is a new challenge in developing a novel healthier product. This study explores the application of low and high trans margarine, at different substitution levels and different relaxation time, as well as the correlation between margarine physicochemical properties and quality properties of puff pastry.

Effects of quantity and layers number of low trans margarines on puff pastry quality

The aim of this study was to investigate the effect of puff pastry margarine with reduced content of trans isomers in production of puff pastry with enhanced nutritional value. Experiments were carried out on the basis of 32 factorial design, wherein the independent variables were the amount of puff pastry margarines (30, 40 and 50%, on flour weight) and number of margarine layers formed during the dough processing (108, 144, and 256). In order to determine the optimum values of independent parameters, the study was focused on defining of relevant qualitative indicators of the final product. By investigation of influence of the type of puff pastry margarine (ML1 and ML2) on the quality of puff pastry, it was determined that physico-chemical properties of margarine ML1 were not optimal for puff pastry production. Margarine ML1 had lower hardness by 50-60%, lower SFC by 20-35% and worse thermal characteristics compared to margarine ML2. Only by application of the maximum amount of margarine ML1 and 144 margarine layers a satisfactory quality of puff pastry was obtained: the lift of 2.89, hardness of 17.7 kgs, volume 83.6 cm3 and the total number of points of 14.8. Because of its better technological characteristics, margarine ML2 is favorable for making puff pastry. Significantly better physical properties and excellent pastry quality was obtained in samples with margarine ML2 in an amount of 50% of margarine and 256 layers: higher lift by 45%, volume by 25% and the total number of points by about 20% compared to sample ML1 with the best quality.

Investigation of the influence of processing parameters on physicochemical properties of puff pastry margarines using surface response methodology

The influence of some processing parameters on the physicochemical properties of two types of puff pastry margarines (PPM) manufactured at pilot scale was investigated. A Plackett–Burman experimentation design was used to select the processing parameter combinations to test. A pilot-scale line, equipped with a scraped surface heat exchanger (SSHE) and a resting tube, was used to produce the margarines. The considered processing parameters were the “buffer tank” temperature, the flow rate, the SSHE temperature, the scraper blade rotational speed and the resting tube temperature (two levels by parameter). The margarines were stored at 15 °C and 20 °C. The physicochemical properties investigated were the solid fat content (SFC), the dropping point (DP), and the texture (hardness) at these two temperatures. The results were statistically analyzed by the response-surface methodology to find out the processing parameters influence on each physicochemical property. Experimental results confirmed that physical properties of both margarines were strongly influenced by the processing parameters. In this study, whatever the formulation or the physicochemical property analyzed, it was shown that the SSHE temperature, the flow rate and the resting tube temperature were the most frequently significant parameters.

Physicochemical and textural properties of puff pastry margarines

AbstractIn this paper some physicochemical and textural characteristics of four puff pastry margarines are defined: MLT1 and MLT2 with low trans fatty acid (TFA) content, MLT3 with relatively low and MLT4 with high TFA content. Analyzing the solid trigliceride content (SFC), the crystallization kinetics in isothermal conditions and the margarine firmness, it is determined whether the technological characteristics of margarines (which are very important for puff pastry quality) are significantly changed due to TFA decrease in margarines. The highest SFC at 10, 20, 25 i 30°C have samples MLT1 and MLT4. Despite of significant differences in fatty acid composition of these margarines, SFC content at temperatures at 20, 25, and 30°C do not differ significantly, at the level of significance of 95% (p>0.05). The SFC of MLT1 and MLT2 samples, which have practically the same fatty acid composition at every investigated temperature, statistically have significant difference (p<0.05). The crystallization kinetics are in the range from 2.6 to 10.1% per min. The significance of the induction period at every observed samples is negligible. The average firmness of margarine samples MLT1, MLT2, MLT3, and MLT4 at 20, 25, and 30°C is significantly different (p<0.05). The firmness changes of the samples MLT1 and MLT2 in the most important temperature interval for puff pastry production (between 20 and 30°C) are at level of 5 to 25%, and for margarine samples MLT3 and MLT4 these values reach even 70%.

PHYSICOCHEMICAL PROPERTIES OF EUROPEAN BAKERY MARGARINES WITH AND WITHOUT TRANS FATTY ACIDS

ABSTRACT Physicochemical properties of commercially available European bakery margarines (cream margarines, cake margarines [CM] and puff pastry margarines [PPM]) containing and devoid of trans fatty acids (TFAs) were investigated. Studied physical properties were the solid fat content (SFC), dropping points (DPs), polymorphism, texture (hardness), plasticity and the melting profile by differential scanning calorimetry. Experimental results confirm that physical properties of the margarines corresponded with their application area. For example, SFC and DPs of PPM were higher than cream margarines and CM; they were also harder at 15C. Moreover, all the investigated physical properties were affected by the suppression of TFA in bakery margarines.PRACTICAL APPLICATIONSThis study has shown that margarines present different physical properties with respect to their purposed application but also highlight changes that appear due to the absence of trans‐fatty acids in the formulations. These changes can really affect the bakery abilities and will, finally, influence the quality of the bakery products.

Effect of low‐trans margarine on physicochemical and sensory properties of puff pastry1

SummaryThe influence of the low‐trans (<1% of total fatty acids) puff pastry margarine and the rest period between laminating on dough physical characteristics and puff pastry quality was investigated. Experiment was planed according to factorial plan 32 with independent variables: quantity of puff pastry margarine (35–55% based on flour, variation interval 10) and rest period (15–45 min, variation interval 15). The experiment involved two margarine samples (MLT1 and MLT2) of similar fat phase composition, but whose physical properties were, statistically speaking, significantly different. The results show that the pastry containing 35% of margarine MLT1 and allowing the rest period of 30 and 45 min has a lift of above 4.0, it is of minimal firmness and has a high specific volume (3.5 cm3 g−1). Having used puff pastry margarine MLT2, the highest quality of dough and pastry was achieved in the sample containing 55% of margarine and with the maximum rest period of 45 min. The sample mentioned showed an excellent lift of 5.3 and had a specific volume of 4.0 cm3 g−1, but it as well exhibited the maximal firmness of pastry. The application of puff pastry margarine MLT1 can result in a satisfactory quality of pastry, but it can also cause a reduction in the fat content by 7.5% and in the content of trans fatty acids by two times, while the energy value is reduced by 12% when compared with the pastry containing puff pastry margarine MLT2.

Fracionamento a seco da gordura de frango em escala piloto

O consumo mundial de carne de frango foi de 57,8 milhões de toneladas em 2006, segundo estimativas do United States Department of Agriculture (USDA). A gordura abdominal de frango corresponde a aproximadamente 2 a 2,5% do peso da carcaça. Os objetivos deste trabalho foram fracionar esta gordura e caracterizar as frações obtidas através da análise térmica e das propriedades físico-químicas. A gordura de frango foi submetida ao fracionamento a seco para obter uma fração sólida à temperatura ambiente. As etapas de cristalização e filtração foram realizadas utilizando procedimentos industriais em escala piloto. As amostras foram avaliadas quanto aos pontos de amolecimento e de fusão, consistência, conteúdo de gordura sólida, composição em ácidos graxos e em triacilgliceróis, índices de iodo e saponificação, e comportamento térmico. Os resultados demonstraram que a gordura de frango é composta por 68,7% de ácidos graxos insaturados. Entre os ácidos graxos insaturados, os monoinsaturados, como o ácido oléico, são considerados desejáveis com relação à redução do risco de enfermidades cardiovasculares. O elevado ponto de fusão das estearinas em relação à gordura de frango foi devido aos maiores teores de ácidos graxos saturados nestas frações, principalmente os ácidos palmítico e esteárico. A gordura de frango e a oleína à temperatura de 10 ºC apresentaram-se plásticas e espalháveis. O alto rendimento das oleínas sugere a possibilidade de aplicação destas frações como óleo para frituras e na síntese de lipídios estruturados. As estearinas podem ser utilizadas como componentes na fabricação de gorduras para aplicação em margarinas para pastelaria, massas folhadas e gorduras para bolos e sorvetes.

Physical properties of lipase‐catalyzed interesterification of palm stearin with canola oil blends

AbstractInteresterified blends of hard palm stearin (IV of 11) and canola oil (hPS/CO) in ratios of 20 : 80, 30 : 70, 40 : 60, 50 : 50, 60 : 40 and 70 : 30 were prepared using immobilized Thermomyces lanuginosus lipase (Lipozyme TL IM). Comparison of physical properties was carried out between non‐interesterified and enzymatically interesterified products by monitoring their slip melting point (SMP), solid fat content (SFC), melting thermogram and polymorphism behavior. The Lipozyme TL IM‐catalyzed interesterification significantly modified the physical properties of the hPS:CO blends. The results showed that all the interesterified blends had lower SMP and SFC than their unreacted blends. The SMP result showed that the interesterified blends of hPS/CO 40 : 60, 50 : 50 and 60 : 40 could be useful for stick margarine and shortening applications, respectively. From the SFC analysis, the interesterified blends of hPS/CO 40 : 60 have SFC curves similar to vanaspati. The interesterified blends of hPS/CO 50 : 50 and 60 : 40 have SFC curves similar to margarines, puff pastry margarine and shortening. Interesterification had replaced the higher‐ and lower‐melting triacylglycerols by the middle‐melting triacylglycerols, yielding mixtures of lower SMP and SFC, compared to the original palm stearin. X‐ray diffraction analysis indicated the appearance of β' crystals in all the interesterified hPS/CO blends from predominantly β‐type oils.

Fraccionamiento de la grasa abdominal de pollo

The objective of this study was to determine physical and chemical properties of the products from the abdominal chicken fat fractionation. Melting point, consistency, solid fat content, fatty acid composition, iodine and saponification values were determined. Results showed that chicken fat has 67.2 % of unsaturated fatty acids. Chicken fat at 10 oC was plastic and spreadable. A linear relationship between consistency and solid fat content was obtained. Oleins high yield (> 84 %) suggest that these fractions can be used as frying oils. Stearins can be applied as components in the fat manufacturing, in pastry and in puff-pastry margarines.

The effect of palm oil, lard, and puff-pastry margarine on postprandial lipid and hormone responses in normal-weight and obese young women

Only a few studies have been published on the postprandial effects of different fatty acids in obese subjects. Therefore, the present study investigated the effects of three test meals containing palm oil (PO), lard (LD), or puff-pastry margarine (PPM), all normal dietary ingredients, on postprandial lipid and hormone responses in normal-weight and obese young women. The study was performed as a randomized, crossover design. The fats differed in the content of palmitic acid, stearic acid, and trans monounsaturated fatty acids allowing a dietary comparison of different 'solid' fatty acids. The obese women had significantly higher fasting concentrations and postprandial responses of plasma total triacylglycerol (TAG), chylomicron-TAG, and insulin compared with the normal-weight women but there was no significant difference in the postprandial responses between the three test meals. The obese women had fasting concentrations of leptin four times greater than the normal-weight women. There were no postprandial changes in the concentrations of leptin. The fasting concentrations of HDL-cholesterol were significantly lower in the obese women than in the normal-weight women, whereas there was no significant difference between the two groups in the concentrations of total cholesterol or LDL-cholesterol. These results provide evidence that obese women have exaggerated lipid and hormone responses compared with normal-weight women but the different contents of saturated and trans monounsaturated fatty acids provided by PO, LD, and PPM have no effect in either group.

Emulsifiers Used in Margarine, Low Calorie Spread, Shortening, Bakery Compound and Filling

AbstractEmulsifiers used in the Food Industry improve texture, stability, volume, softness, aeration, homogenization and shelf life. By reducing interfacial tension between oil and water they facilitate the formation of emulsions. Emulsifiers used to give fine disperse and stable w/o emulsions in margarine, factors influencing spattering in frying margarine and which emulsifiers that give optimal effect are discussed. Stabilization of low calorie spread emulsions and use of the right emulsifier is very important for achieving a stable spread. The influence of emulsifiers on quality in cake and puff pastry margarine and the prevention of sandiness in margarine are illustrated. Shortening is a complex product group, and the use of emulsifiers depends on the application of the shortening, this is discussed. In bakery compound used for yeasted white bread and filling containing sugar syrup emulsifiers give improved stability.