This study takes the multisensor monitoring data of tunnel support structure and surrounding rock mechanical properties during TBM construction as the research object, integrates the monitoring data of multisensor through an intelligent optimization algorithm, and explores the self‐consistent fusion characteristics between the multisensor structural mechanical properties and the field monitoring data. At the same time, the support structure parameters and construction progress in the tunnel construction process are dynamically adjusted and scientifically integrated through the information feedback of monitoring data. The research results are as follows: (1) The tunnel excavation rate is different under different rock strengths and surrounding rock levels. The overall performance is that the harder the surrounding rock, the lower the surrounding rock level, and the faster the tunnel excavation rate. The relationship between the FPI parameters of surrounding rock and the deformation of tunnel surrounding rock is closer, and the correlation coefficient reaches 98%. The mechanical properties of the surrounding rock have the greatest influence on its deformation. (2) The rotation speed, thrust, and torque of TBM machinery as well as the surrounding rock workability index and the tunnel surrounding rock deformation maintain a good fitting relationship, with a fitting rate of more than 85%. After the improved PSO‐BP algorithm is used to calculate and fit the four parameters of torque, rotational speed, thrust, and surrounding rock drivable coefficient during TBM mechanical construction, the fitting accuracy is higher than 94%. (3) At the same time, according to the analysis of the fitting results, the fitting effect of TBM mechanical thrust is the best among the four‐parameter algorithm analysis fitting degrees, which is 99.3%. (4) The measured points are evenly distributed near the surrounding rock deformation surface calculated by the improved PSO‐BP algorithm, and the fitting variance is 0.972. With the tunnel excavation, the settlement deformation of surrounding rock first increases rapidly, and then, the settlement deformation enters a slow growth stage and finally reaches a relatively stable state. (5) After the jam occurs, the tunnel is expanded from the telescopic shield or tail shield to the outer side of the shield to reduce the contact area between the shield and the surrounding rock to reduce the extrusion of the surrounding rock pressure on the shield.
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