Proposed Fabrication Method Research Articles

Stretchable printed circuit boards using a silicone substrate of variable stiffness and conventional PCB fabrication methods

Abstract Stretchable printed circuit boards (S-PCBs) offer unique advantages over rigid PCBs such as enabling conformability to changing environments and ergonomic designs with increased lifetime under dynamic loads. This study introduces an innovative fabrication method and a cost-effective solution for rapid prototyping S-PCBs using commercially available materials. By utilizing silicone substrates with different levels of stiffness and structured copper sheets for electrical connections, the S-PCBs feature ‘stiff islands’ embedded in a flexible base material. This fabrication method helps alleviate mechanical strain on strain-sensitive components while allowing local deformation of the S-PCB. The proposed fabrication method does therefore enable to integrate surface mount device components into S-PCBs and facilitates complex circuit designs while maintaining stretchability and fatigue resistance. Through material characterization, video strain analysis, as well as quasi-static and cyclic loading tests, this article demonstrates the efficacy of our approach. Based on the experimental results, we provide insights into failure modes and suggest design principles to further enhance the durability of S-PCBs fabricated with our method. We then conclude by presenting a soft wearable S-PCB demonstrator. The S-PCBs fabricated with this method withstood mechanical strains up to 100% and cyclic loads with 30% strain up to 625 cycles. The results are very promising for applications in soft robotics, wearable devices, and soft sensors and actuators. Overall, our study offers a comprehensive toolkit for fast S-PCB prototyping, paving the way for advancements in stretchable electronics with a high degree of complexity and stretchability.

Ni-based compounds in multiwalled graphitic shell for electrocatalytic oxygen evolution reactions

Here, we report a general strategy for designing a metal/carbon system, via a facile and environmentally friendly one-step approach, from metal acetate as an active electrocatalyst in oxygen evolution reaction (OER) during water decomposition. As a demonstration, a nanostructured Ni/C composite induced from nickel acetate is revealed in great detail. The resulting material is composed of: metallic nickel (Ni), nickel(II) oxide (NiO), and nickel carbide (Ni3C) coated with a graphitic shell and deposited on a carbon platform. Our findings underscore the prominent role of nickel species, including Ni0, Ni2+, and Ni3+, in driving the catalytic activity. Notably, the catalyst exhibits an overpotential of 170 mV, a Tafel slope of 49 mV·dec−1, an electrocatalytic surface area (ECSA) of 964.7 cm2, and a turnover frequency (TOF) value of 52.8 s−1, surpassing RuO2. The Raman spectra also suggest a graphitic "self-healing" phenomenon post-OER, attributed to the reduction of oxygen-containing groups. Carbon in the system (i) facilitates electron transfer, (ii) allows homogeneous distribution of Ni nanoparticles avoiding their agglomeration, and (iii) promotes durability of the electrocatalyst by serving as a protective barrier, shielding the core metal compounds. What is more, density functional theory (DFT) calculations allowed to optimized geometry of the model cluster Ni8O8(OH)8 describing two different sites on the β-NiOOH surface (001) and two different intermediates, (i)L-OOH and (ii)L-OOH. This facilitated to propose the reaction mechanisms involving both hydroxide ions and water molecules as reducers. Therefore, the chemisorption of OH− and H2O molecules at the NiOOH active center accompanied by bond breakage and the formation of a lattice hydroperoxide as an important intermediate is presumed. What is more, the proposed fabrication method for electroactive metal/carbon composites was validated with an iron and iron/nickel mixture.

A 3D printing-based hybrid manufacturing method for high-strength polymeric medical implant fabrication

This paper presents a novel 3D printing-based hybrid manufacturing method to fabricate high-strength polymeric medical implants. Poly-ether-ether-ketone (PEEK) and polyether sulfone (PES) are blended to make filament for use with the fused filament fabrication technique to print custom designed implants. After printing and annealing, PES is removed by leaching to create interconnected porous PEEK structure with suitable pore size and porosity for bone tissue ingrowth. The proposed method provides a versatile approach to fabricating medical implants that are both mechanically strong and microstructurally inducive to osseointegration. The polymeric implants are also X-ray transparent to allow post-surgery evaluations using an imaging method. An intervertebral spacer implant example is used to demonstrate the proposed fabrication method.

Sensitive detection of NH3 at room temperature at ppb level via facile ZIF calcination

This study introduces an innovative approach for preparing gas sensors involving the formation of metal oxides from metal–organic framework materials via a two-step calcination process. A gas-sensitive material capable of detecting NH3 at a concentration of 11 ppb at room temperature was developed using a simple and facile experimental method. Compared with materials produced in previous studies by one-step calcination, the C-doped ZnO developed in this study had a dispersed cubic porous morphology with a higher specific surface area and smaller pore size. During two-step calcination, urea acts as a structure-directing agent and increases the gas adsorption capacity of the final material. Additionally, the incorporation of urea slightly reduced the material's band gap. Further examinations confirmed the material's exceptional selectivity and long-term stability in detecting NH3, and response tests at 59 %, 75 %, and 85 % relative humidity indicated its tolerance to high-humidity environments. These outstanding characteristics suggest that the proposed fabrication method can produce metal-oxide materials with substantially enhanced gas-sensing performance.

A novel low-cost and simple fabrication technique for a paper-based analytical device using super glue

BackgroundThe microfluidic paper-based analytical devices (μPADs) have been highly regarded as effective tools that offer a cost-effective and portable solution for point-of-care testing (POCT) and on-site detection. Utilizing paper substrates such as cellulose and nitrocellulose membranes, μPADs have proven beneficial for a range of applications from medical diagnostics to environmental monitoring. Despite their advantages, the fabrication of μPADs often requires sophisticated techniques and equipment, posing challenges for widespread adoption, especially in resource-limited settings. This study addresses the need for a simplified, low-cost method for fabricating μPADs that is accessible without specialized training or equipment. ResultsThis research introduces a novel, efficient method for producing μPADs using 3D-printed slidable chambers and super glue vapor, bypassing traditional, more complex fabrication processes. The method utilizes super glue (ethyl-cyanoacrylate) vapor to create hydrophobic barriers on paper substrates. By optimizing the exposure sequence to super glue and water vapors and the heating conditions, we achieved rapid hydrophobization within 5 min, creating effective hydrophobic barriers and hydrophilic channels on paper substrates. The technique's simplicity allows for use by individuals without specialized training. The practical application of the fabrication method is demonstrated by the fabrication of μPADs that can detect multiple target analytes. We perform the simultaneous detection of glucose, proteins, and also the simultaneous detection of heavy metal ions nickel (Ni2+) and copper (Cu2+), highlighting its potential for broad applications in point-of-care diagnostics. SignificanceThis study is the first to report a method for selective exposure of ethyl-cyanoacrylate vapor for the fabrication of μPADs. This method significantly reduces the complexity, time, and fabrication cost, making it feasible for use in various settings. It also eliminates the need for specialized equipment and can be executed by individuals without specialized training. We believe that the proposed fabrication method contributes to the wider adoption and deployment of μPADs across various sectors.

Tool change reduction for multicolor fused filament fabrication through interlayer tool clustering implemented in PrusaSlicer

PurposePresently in multicolor fused filament-based three-dimensional (3-D) printing, significant amounts of waste material are produced through nozzle priming and purging each time a change from one color to another occurs. G-code generating slicing software typically changes the material on each layer resulting in wipe towers with greater mass than the target object. The purpose of this study is to provide an alternative fabrication approach based on interlayer tool clustering (ITC) for the first time, which reduces the number of tool changes and is compatible with any commercial 3-D printer without the need for hardware modifications.Design/methodology/approachThe authors have developed an open-source PrusaSlicer upgrade, compatible with Slic3r-based software, which uses the described algorithm to generate g-code toolpath and print experimental objects. The theoretical time, material and energy savings are calculated and validated to evaluate the proposed fabrication method qualitatively and quantitatively.FindingsThe experimental results show the novel ITC method can significantly increase the efficiency of multimaterial printing, with an average 1.7-fold reduction in material use, and an average 1.4-fold reduction in both time and 3-D printing energy use. In addition, this approach reduces the likelihood of technical failures in the manufacturing of the entire part by reducing the number of tool changes, or material transitions, on average by 2.4 times.Originality/valueThe obtained results support distributed recycling and additive manufacturing, which has both environmental and economic benefits and increasing the number of colors in a 3-D print increases manufacturing savings.

An advanced fabrication method for Yb3+-Doped optical fibers featuring AlPO4 core glass

Ytterbium (Yb)-doped fibers using aluminophosphosilicate (Yb-APS) host glass offer significant advantages over conventional aluminosilicate (Yb-AS) fibers, such as strong photodarkening resistance, higher RE-ion solubility and lower Numerical Aperture (NA), making them ideal for high-power laser applications. However, achieving optimal performance in Yb-APS fiber fabrication poses various challenges, including maintaining a precise Al3+/P5+ ratio (1:1), minimizing the central dip in the refractive index profile (RIP), ensuring proper dopant distribution, and reducing background loss. We introduce a new fabrication method for Yb-APS fiber to address these challenges. This approach entails first synthesizing amorphous Yb³⁺: AlPO4 particles, then incorporating them into the fiber core using a hybrid technique that merges Vapor Phase Delivery (VPD) with solution doping (SD). We extensively utilized various materials and optical characterizations, including XRD, FTIR, Raman spectroscopy, FESEM, and XPS, to fine-tune the composition of Yb³⁺: AlPO4. The optical characterization of the developed preform sample, including absorption, emission, and luminescent lifetime measurements, was conducted to assess the fabrication technique's suitability. The results confirmed the successful incorporation of Yb-ions into the preform core, with peaks consistent with reported values. The fiber's attenuation loss was measured, showing approximately 10 dB/km at 1200 nm. This indicates that the particles dissolved smoothly during preform and fiber processing, resulting in minimal scattering loss in the fiber core. The developed fiber demonstrated NA of 0.1, uniform RIP along the preform length with significant reduction of the central dip formation and improved spectral performance (∼1.7X broader bandwidth) compared with an equivalent Yb-AS fiber. These findings suggest the Yb-APS fiber's overall effectiveness and structural robustness, highlighting the potential of the proposed fabrication method for high-power fiber laser applications.

Design, Fabrication and Evaluation of a Stretchable High-Density Electromyography Array.

The adoption of high-density electrode systems for human-machine interfaces in real-life applications has been impeded by practical and technical challenges, including noise interference, motion artefacts and the lack of compact electrode interfaces. To overcome some of these challenges, we introduce a wearable and stretchable electromyography (EMG) array, and present its design, fabrication methodology, characterisation, and comprehensive evaluation. Our proposed solution comprises dry-electrodes on flexible printed circuit board (PCB) substrates, eliminating the need for time-consuming skin preparation. The proposed fabrication method allows the manufacturing of stretchable sleeves, with consistent and standardised coverage across subjects. We thoroughly tested our developed prototype, evaluating its potential for application in both research and real-world environments. The results of our study showed that the developed stretchable array matches or outperforms traditional EMG grids and holds promise in furthering the real-world translation of high-density EMG for human-machine interfaces.

Hole-tunneling Si0.82Ge0.18/Si triple-barrier resonant tunneling diodes with high peak current of 297 kA/cm2 fabricated by sputter epitaxy

Hole-tunneling Si0.82Ge0.18/Si asymmetric triple-barrier (TB) resonant tunneling diodes (p-RTDs) were created by sputter epitaxy instead of conventional chemical vapor phase epitaxy. As a result, a peak current density (PCD) of 297 kA/cm2 with a peak-to-valley current ratio of 7.3 was recorded at room temperature. The observed high planarity of the films grown by sputter epitaxy is also considered one of the factors behind the high PCD. From the results of self-consistent theoretical calculations of current–voltage characteristics using box-shaped potentials as a first approximation and considering space charge effects of quantum wells, heavy-hole-to-heavy-hole and light-hole-to-light-hole state transitions under the tunneling conditions of the TB potential structure applied in this study were found to be inherent current paths. Moreover, the light and heavy hole currents contribute almost equally to the overall device current, resulting in a theoretical PCD of 637 kA/cm2, which is close to the experimental result. Further analytical simulations with adjusted series resistance and thickness of the nondoped layer allowed the alignment of the theoretically obtained PCD voltage position with the experimentally obtained one. Thus, the theoretical and analytical calculations explain the operation mechanisms of SiGe/Si p-RTDs, and the proposed fabrication method using our sputter epitaxy method is very useful for the actual production of high-PCD SiGe/Si p-RTDs operating at room temperature.

Fabrication of an Optically Transparent Planar Inverted-F Antenna Using PEDOT-Based Silver Nanowire Clear Ink with Aerosol-Jet Printing Method towards Effective Antennas

We report the design, fabrication, and experimental characterization of an optically transparent printed planar inverted-F antenna (PIFA) operating at 2.45 GHz using the aerosol jet (AJ) printing method. The proposed antenna was fabricated using a clear conductive ink on glass and Delrin. The antenna exhibits a wide fractional bandwidth (FBW) of 20% centered at 2.45 GHz, with a peak realized gain of −3.6 dBi and transparency of ~80%. The proposed fabrication method provides a cost-effective and scalable solution for manufacturing transparent antennas with potential applications in wireless communication, sensing, and wearable devices operating at mmWave frequencies higher than 30 GHz.

Fabrication Method for Shape-Controlled 3D Tissue Using High-Porosity Porous Structure.

Shape-controlled 3D tissues resemble natural living tissues in human and animal bodies and are essential materials for developing and improving technologies in regenerative medicine, drug discovery, and biological robotics. In previous studies, shape-controlled 3D tissues were fabricated using scaffold structures or 3D bioprinting techniques. However, controlling the shape of 3D tissues without leaving non-natural materials inside the 3D tissue and efficiently fabricating them remains challenging. In this paper, we propose a novel method for fabricating shape-controlled 3D tissues free of non-natural materials using a flexible high-porosity porous structure (HPPS). The HPPS consisted of a micromesh with pore sizes of 14.87 ± 1.83 μm, lattice widths of 2.24 ± 0.10 μm, thicknesses of 9.96 ± 0.92 μm, porosity of 69.06 ± 3.30%, and an I-shaped microchamber of depth 555.26 ± 11.17 μm. U-87 human glioma cells were cultured in an I-shaped HPPS microchamber for 48 h. After cultivation, the 3D tissue was released within a few seconds while maintaining its I-shape. Specific chemicals, such as proteolytic enzymes, were not used. Moreover, the viability of the released cells composed of shape-controlled 3D tissues free of non-natural materials was above 90%. Therefore, the proposed fabrication method is recommended for shape-controlled 3D tissues free of non-natural materials without applying significant stresses to the cells.

Large-area polycrystalline α-MoO3 thin films for IR photonics

In recent years, the excitation of surface phonon polaritons (SPhPs) in van der Waals materials received wide attention from the nanophotonics community. Alpha-phase Molybdenum trioxide (α-MoO3), a naturally occurring biaxial hyperbolic crystal, emerged as a promising polaritonic material due to its ability to support SPhPs for three orthogonal directions at different wavelength bands (range 10–20 μm). Here, we report on the fabrication, structural, morphological, and optical IR characterization of large-area (over 1 cm2 size) α-MoO3 polycrystalline film deposited on fused silica substrates by pulsed laser deposition. Due to the random grain distribution, the thin film does not display any optical anisotropy at normal incidence. However, the proposed fabrication method allows us to achieve a single α-phase, preserving the typical strong dispersion related to the phononic response of α-MoO3 flakes. Remarkable spectral properties of interest for IR photonics applications are reported. For instance, a polarization-tunable reflection peak at 1006 cm−1 with a dynamic range of ΔR = 0.3 and a resonance Q-factor as high as 53 is observed at 45° angle of incidence. Additionally, we report the fulfillment of an impedance matching condition with the SiO2 substrate leading to a polarization-independent almost perfect absorption condition (R < 0.01) at 972 cm−1 which is maintained for a broad angle of incidence. In this framework our findings appear extremely promising for the further development of mid-IR lithography-free, scalable films, for efficient and large-scale sensors, filters, thermal emitters, and label-free biochemical sensing devices operating in the free space, using far-field detection setups.

Sacrificial-Rotating Rod-Based 3D Bioprinting Technique for the Development of an In Vitro Cardiovascular Model.

Several studies have attempted to develop complex cardiovascular models, but the use of multiple cell types and poor cell alignments after fabrication have limited the practical application of these models. Among various bioprinting methods, extrusion-based bioprinting is the most widely used in the bioengineering field. This method not only has the potential to construct complex 3D biological structures but it also enables the alignment of cells in the printing direction owing to the application of shear stress to the cells during the printing process. Therefore, this study developed an in vitro cardiovascular model using an extrusion-based bioprinting method that utilizes a rotating rod as a printing platform. The rotating rod was made of polyvinyl alcohol (PVA) and used as a sacrificial rod. This rotating platform approach enabled the printing of longer tubular-vascular structures of multiple shapes, including disease models, and the water-soluble properties of PVA facilitated the isolation of the printed vascular models. In addition, this method enabled the printing of the endothelial cells in the bloodstream direction and smooth muscle cells in the circumferential direction to better mimic the anatomy of real blood vessels. Consequently, a cardiovascular model was successfully printed using a gelatin methacryloyl bioink with cells. In conclusion, the proposed fabrication method can facilitate the fabrication of various cardiovascular models that mimic the alignment of real blood vessels.

Methods to Improve Accuracy of Electronic Component Positioning in Thermoformed Electronics.

Three new methods for accurate electronic component positioning for thermoformed electronics are presented in this paper. To maintain the mechanical and electrical properties of printed-ink tracks, prevent deformation and stretching during thermoforming, and ensure reproducibility, the component positioning principle for all three proposed methods is based on keeping the temperature of some regions in the thermoplastic substrate less than the glass transition temperature of the thermoplastic carrier, to keep those regions resistant to plastic deformation. We have verified the accuracy of the different approaches by implementing these methods in a semi-sphere mold for positioning seven LEDs and one printed capacitive touch sensor. We compared the result of our fabrication processes with the typical fabrication process of in-mold electronics (direct printing on a thermoplastic foil and followed by a thermoforming step) and noticed that the sample produced by the typical process had tracks that were randomly stretched, tracks were not in a straight path after thermoforming and they were not electrically conductive. Furthermore, the final 3D position of the components was not reproducible sample by sample. However, with our proposed fabrication methods, the tracks and pads do not deform or expand during thermoforming and are electrically conductive after. Moreover, the round shape of the touch sensor remains the same as in the 2D design. Based on the results of the experiments, it appears that the proposed methods are capable of positioning electronic components with high precision in thermoformed electronics.

Multilayer composite membranes composed of carbon molecular sieve membranes sandwiched between stacked zeolite nanosheets

This study proposes a novel method for fabricating composite membranes with a unique multilayer structure comprising Mobil-type five (MFI) zeolite nanosheets and carbon molecular sieve (CMS) membranes. The proposed fabrication method involves direct solution casting of a nanosheet/polymer composite onto porous alumina supports and subsequent carbonization, thereby eliminating the necessity for intermediate layers, typically required in most conventional supported CMS membranes. The fabricated membranes exhibit clear molecular sieving separation attributes, demonstrating the efficiency of the proposed method in preparing membranes without intermediate layers. Furthermore, the membranes exhibit an intriguing morphological configuration, wherein the CMS layers occupy the interstitial spaces between the stacked zeolite nanosheets. Therefore, compared with conventional CMS membranes without nanosheets, the fabricated CMS membrane with MFI nanosheets contain a significant proportion of sp2 bonded carbon atoms. The distinct physical and chemical structures of the composite membrane considerably improve its stability against structural densification associated with physical aging. A marginal H2 permeance reduction is observed for the 6 and 10 wt% loading samples of the composite membrane after aging for 100 d at 180 °C. Moreover, the H2/CO2 selectivity of the 6 wt% loading sample of the aged membrane increased from approximately 4 to 21, surpassing the upper bound of the corresponding gas pair. Thus, the proposed method can be used for fabricating molecular sieve membranes owing to its advantages such as ease of membrane preparation and gas-separation performance and structural stability enhancements of the fabricated membranes.

Ecofriendly Transfer Printing for Biodegradable Electronics Using Adhesion Controllable Self‐Assembled Monolayers

AbstractThe biodegradable electronics are on the rise, not just due to their role in medical implants, but also because of their eco‐friendly attributes. A variety of methods, including transfer printing, have been employed to integrate inorganic electronics onto biodegradable polymer substrates. However, the use of expensive materials, multiple intermediary steps, and labor‐intensive procedures can undermine their environment‐friendly benefits. Here, a straightforward yet efficient fabrication method is introduced for creating high‐performance biodegradable electronic devices. This method leverages the controlled adhesion between the biodegradable device and substrate using self‐assembled monolayers of octadecyltrichlorosilane. Mechanical and thermal analyses based on scratch tests and time‐domain thermoreflectance quantify the adhesion by adjusting the packing density of octadecyltrichlorosilane. Controlled adhesion allows the photolithography process without delamination while facilitating easy delamination during transfer printing. The authors demonstrate the direct fabrication of electronics consisted of inorganic materials (Mg, Zn, SiO2, Si nanomembrane) on wafers and transfer‐printing onto polymer substrates via a single transfer step. This streamlined approach enables wafer‐scale fabrication of biodegradable electronics, highlighting its potential for mass manufacturing. Pilot conceptual demonstration of mass‐produced edible hydration sensors and their application in salivation measurement through in vivo model show the potential capability of proposed fabrication method in the use of practical level.

Fabrication of cellulose acetate microfluidic devices using injection molding and CO2 laser ablation

AbstractCellulose acetate (CA) is a bio‐based polymer derived from natural resources and has unique physical and chemical properties, such as high transparency, chemical and mechanical stability, hydrophilicity, biocompatibility, and biodegradability. This study proposed an approach for the fabrication of CA‐based microfluidic devices with injection molded CA sheet and CO2 laser‐ablated microchannel. This study also provided a detailed study of the width and depth of the laser‐ablated microchannels with various scan speeds and laser energy settings. A droplet generator and a diffusion mixer were also fabricated and tested for the demonstration of the proposed fabrication technique. Biocompatibility test, biodegradability test, and spontaneous flow experiments were also conducted with the fabricated CA‐based microfluidic devices. The proposed fabrication method for CA‐based microfluidic devices has great application prospects in analytical chemistry, biological, and medical fields for the formation of environmentally friendly microfluidics devices.

Fabrication of Superhydrophobic Water-Pinning Surfaces through Integration of Silica Colloids into Cellulose Nanocrystals.

The water-pinning effect is a phenomenon in which water droplets adhere to a surface and do not roll off, even when the surface is tilted or turned upside down. This effect holds great potential for applications in various areas, such as dew collection in arid regions, anti-drip function for a greenhouse, and liquid transport and control. However, creating surfaces that exhibit this effect poses challenges, necessitating materials with both hydrophobicity and high adhesive force along with a scalable, cost-effective method to produce the essential geometries that have not yet been established. To address these challenges, we propose a straightforward coating approach involving silica nanoparticles (SiO2) and cellulose nanocrystals (CNCs) to fabricate artificial water-pinning surfaces. We assessed the water-pinning ability of the coated surface through measurements of the contact angle, contact radius, and hysteresis. Remarkably, the coated surface exhibited a contact angle of approximately 153.87° and a contact radius of around 0.89 mm when a 10 μL water droplet was applied, demonstrating its resistance to rolling off, even at a tilting angle of 90°. The droplet only began to fall when its volume reached approximately 33 μL, requiring a substantial water pinning force of 323.4 μN. We also investigated the physicochemical characteristics of the SiO2@CNC coating surface, including morphology, chemical composition, and chemical structure, to unravel the underlying mechanism behind its water-pinning ability. Our proposed fabrication method offers a promising avenue for the development of functional biopolymer-based surfaces capable of precisely manipulating water droplets.

A Simple and Fast Compression‐Based Method to Fabricate Responsive Gold‐pNIPAM Hybrid Materials: From Thin Films to Anisotropic Microgels

AbstractIn recent years, hydrogel‐based soft materials with hybrid properties have found widespread use in various technological fields, including tissue engineering, soft actuators, and flexible electronics. The proper implementation of these smart multifunctional materials into real‐world applications requires the development of simple, cost‐effective, and large‐scale fabrication methods. Herein, a simple compression‐ and colloid‐based method is presented to fabricate responsive Au‐poly(N‐isopropylacrylamide) (pNIPAM) hybrid films using photopolymerizable resin containing Au‐pNIPAM core–shell microgels as building blocks. Uniform Au‐pNIPAM hybrid films of 25 × 25 mm with adjustable thickness in the micron‐size range (2.3–1.2 µm) w ere successfully fabricated on glass substrates and flexible commercial acetate sheets. The resulting flexible Au‐pNIPAM films exhibit robust optical and mechanical properties, even after repeated edge‐to‐edge bending cycle tests. Additionally, using patterned light to polymerize the Au‐pNIPAM films allows synthesizing of anisotropic Au‐pNIPAM microgels with high width‐to‐height aspect ratios, such as square, circular, and rectangular microgels, adding a new dimension to the proposed fabrication method.

Broadband and Multiband Terahertz Metamaterials Based on 3-D-Printed Liquid Metal-Filled Microchannel

Recently, 3-D metamaterials with intricate geometries have received an ultrawide range of attractions due to the additional degrees of freedom to manipulate electromagnetic waves and thus expand the functionalities of metadevices. Nevertheless, the fabrication of 3-D metamaterials in the terahertz (THz) regime remains to be challenging. Here, we have proposed a simple and effective method to fabricate those 3-D metamaterials by integrating 3-D printing technology and liquid metal filling process. As a proof of concept, two kinds of typical metamaterials with broadband and multiband characteristics are fabricated by the as-presented fabrication strategy. The former consists of multilayer disks while the latter is comprised of orthogonally crossed vertical split rings. Experimental measurements validate that the physical responsive spectra agree well with the theoretical simulation. Given the simple and low-cost features of our proposed fabrication method for THz metamaterials, this method provides a promising approach for the development of THz meta-devices.