Properties Of Steel Research Articles

Experimental investigation on the post-fire mechanical properties of YSt-355FR (0.1 % Mo) low-alloyed fire-resistant steel

Fire-resistant steel (YSt-355FR (0.1 % Mo)) has become the most utilized structural steel due to its superior performance at elevated temperatures compared to traditional structural steel at both the material and structural levels. However, its performance after exposure to fire remains questionable. This study investigates the post-fire performance of cold-formed fire-resistant steel at the material level. A total of 132 steel coupons and 84 Charpy test specimens were exposed to temperatures ranging from 100°C to 1000°C. These temperature-exposed steel coupons were subjected to four different cooling conditions: furnace cooling (FC), air cooling (AC), water-jet cooling (WJC), and water cooling (WC). Tensile tests were performed on the cooled steel coupons to obtain post-fire stress-strain curves, from which the residual mechanical properties were determined. Charpy impact tests were also conducted on the cooled steel specimens to obtain impact energies and identify the fracture patterns. Key observations regarding the post-fire behavior of fire-resistant steel in terms of strength, deformability, stiffness, and toughness parameters were made. Both the exposure temperature and the cooling condition significantly influence the post-fire performance of fire-resistant steel. Fire-resistant steel demonstrates superior post-fire behavior compared to traditional structural steel. Constitutive equations were proposed to predict the mechanical properties of fire-resistant steel under various post-fire conditions, and a sound reliability analysis was performed to examine the reliability of the predicted design parameters compared to the test results. The findings presented in this paper are significant as no prior investigation has assessed the post-fire performance of fire-resistant steel; thus, they may encourage the steel construction industry to prefer fire-resistant steel over traditional structural steels and promote the reuse of temperature-exposed fire-resistant steel for sustainable construction.

Mechanical Properties of Superhigh-Strength Q960 Steel at Elevated Temperatures Considering the Tensile Strain Rate

Mechanical Properties of Superhigh-Strength Q960 Steel at Elevated Temperatures Considering the Tensile Strain Rate

Effect of hot coil immersion cooling process on microstructure and properties of strip steel and oxide scales

ABSTRACT Coils obtained at the end of hot rolling of four different low carbon steels (DX54D, HX180YD, DX51D and HCT590X) were subjected to immersion in water for cooling (IC) as against the normal natural cooling (NC). IC produces significant improvements in the microstructure, scale formation, distribution of mechanical properties and surface quality. A model developed to simulate thermal history in the hot coil being cooled indicates that the 0.1°C/min core cooling rate in NC increased by over 7 times in IC, thereby decreasing the temper softening effects. Results of the tests performed exhibit a greater uniformity in the longitudinal properties and a 30–50% reduction in the band spread. The volume fraction of carbide on the DX54D steel is reduced by 20–30%, and the yield platform length is increased from 2.6 to 3.4%. The IC process was observed to significantly inhibit the formation of the banded structure in the HCT590X steel and the average yield strength of the coil increased by ∼30 MPa. The thickness of the oxide scale in all the steels decreased by 30–40% and the FeO content in the scale increased by 10–20%.

Experimental Studies of Corrosion Resistance of Welded Seams of Steel Structures with a High Sulfur Content in Surface Layers Using Modern Methods of Modeling

Analysis of literature sources and empirical data indicate a variety and a large volume of experimental material, which often characterizes the uncertainty and contradiction of information regarding the effect of sulphur and manganese on the corrosion behaviour of steels obtained using traditional methods. This leads to the need to search for new, alternative methods for its effective analysis. The task of assessing and predicting the corrosion properties of structural steels is a key one in the general problem of managing the operational reliability of welded metal structures and equipment for the chemical, metallurgical, oil and gas, mining and other industries. The possibilities of its solution consist of using new information technologies, a component of which is intelligent means of information processing, such as artificial neural networks (ANN). The use of ANN makes it possible to create qualitatively new hardware and software that significantly expand the classes of emerging problems and increase the efficiency of analysis and forecasting. In the process of long-term operation of metal structures in many industrial industries, the metal is in direct contact with sulfur-containing agents at high temperatures. This leads to the saturation of the surface layer of the metal with sulfur with a concentration of up to 0.6%, which further makes it impossible to carry out repair and welding operations due to the formation of hot cracks. It was found that adding metallic manganese into the electrode coating in an amount of 20-25% significantly increases (4-5 times) the resistance against the formation of hot cracks. Sulfur content in the deposited metal has the opposite effect on the appearance of hot cracks. So, with a sulfur content of 0.042% and more, the resistance of the metal against the formation of hot cracks decreases sharply. It is shown that an increase in the content of metallic manganese in the electrode coating significantly reduces the content of dissolved sulfur in the deposited metal. Moreover, this tendency is typical for steels with different sulfur content in the surface layers and with different service life. For example, for steel with a service life of 20 years, the initial sulfur content in the surface layer of the metal (up to 1 mm) was about 0.52%. Adding metallic manganese in the coating of electrodes in an amount of 20-25% made it possible to reduce the sulfur content in the deposited metal to 0.03-0.045%, i.e. 12.6-17.3 times. In addition, the corrosion rate decreases with an increase in the content of metallic manganese in the electrode coating. The lowest corrosion rate for all steels involved in the research was established at 20-25% manganese content in the coating.

Reverse Hall–Petch Effect of Nano-Bainite in a High-Carbon Silicon-Containing Steel

High-strength steels are widely used in various mechanical production and construction industries for their low cost, high strength and high toughness. Among these, bainitic steels have better comprehensive performance relative to martensite and ferrite. In this paper, from the point of view of its microscopic fine structure and mechanical properties, the high-carbon silicon-containing steel Fe-0.99C-1.37Si-0.44Mn-1.04Cr-0.03Ni was austenitized at high temperature after a brief isothermal treatment at 280 °C and is briefly reviewed. We have used EBSD, TEM and 3D-APT to observe a unique transformation in which high-carbon silicon-containing steels form nanostructured bainite with nanometer widths. Intriguingly, as the isothermal duration decreases, the beam bainite width becomes increasingly finer. When the beam bainite width falls below 50 nm, there is a sudden shift in defect type from the conventional edge-type dislocations to a defect characterized by the insertion of a semi-atomic surface in the opposite direction, which leads to different degrees of reduction in the micro- and macro-mechanical properties of high-carbon silicon-containing steels from 1754 MPa to 1667 MPa. This sudden change in the sub-structural properties is typical of the reverse Hall–Petch effect.

Retained austenite in medium manganese steel with dissimilar morphology and composition

The microstructure and mechanical properties of medium manganese steel with a composition of 0.2C-5Mn-0.5Si-1.5Al (wt.%) were investigated, employing a two-stage heat treatment process. The microstructure following pretreatment comprised pearlite, martensite, and ferrite. Subsequent intercritical annealing resulted in the formation of retained austenite with varying morphology and composition. The filmy retained austenite transformed from pearlite exhibited a higher Mn content compared to the blocky retained austenite transformed from martensite, while also displaying a slower growth rate. Moreover, the filmy retained austenite exhibited superior thermal and mechanical stability. Tensile tests showed that the test steels not only obtained high strength (>1000 MPa) and high elongation (>30%), but the stress-strain curves also showed continuous yielding behaviour and a more reasonable ratio of tensile strength to yield strength.

Corrosion Resistance and Fracture Toughness of Cryogenic-Treated X153CrMoV12 Tool Steel

Abstract Cryogenic treatment can be employed as an additional heat treatment step for martensitic steels, particularly high-carbon and high-alloy tool steels, to improve their mechanical properties and wear resistance. This enhancement results from a transformation of retained austenite and precipitation of finely distributed secondary carbides. The present study examines the impact of a shallow cryogenic treatment, performed between the quenching and tempering processes, on the corrosion resistance and fracture toughness of cold work tool steel X153CrMoV12. The influence of the shallow cryogenic treatment was evaluated using potentiodynamic polarization test, salt spray tests and three-point bending tests in various hydrogen charging conditions. In addition, the microstructure and phase transformation of the tool steel were investigated using high-resolution scanning electron microscopy, X-ray diffraction and dilatometer tests. The results suggest that the shallow cryogenic treatment followed by a single tempering cycle can slightly enhance the corrosion resistance of the steel. More importantly, the shallow cryogenic treatment positively affects fracture toughness and reduces hydrogen susceptibility. It is discussed how these improvements in the properties of the X153CrMoV12 steel are linked to the microstructural changes induced by the shallow cryogenic treatment.

Predicting the Effects of Cryogenic Treatment and Impact-Oscillatory Loading on Changes in the Strength Properties of Stainless Steels

Abstract New experimental results concerning the strength properties of stainless steels are analyzed. In particular, the strength properties of steels were improved at room temperature using the preliminary impact-oscillatory loading (IOL) in liquid nitrogen. Mechanical tests performed on stainless steel 12Kh18N10T have found the IOL conditions (deformation of the material during pulse loading—εimp = 9.69%), under which the ultimate strength of steel increases by 32.2% compared to the initial state under subsequent static tensioning. Metallographic analysis of the deformed steel revealed twinning in the microstructure. This accounts for a significant increase in ultimate strength under subsequent static tensioning. A method for estimating the ultimate strength of stainless steels of different chemical compositions by changing the percentage of the main chemical elements is proposed. To test this technique, stainless steel 12Kh18N9 was chosen. Similar studies using this steel at εimp = 9.5% in liquid nitrogen followed by static tensioning at room temperature have confirmed the effectiveness of the proposed approach.

Cytotoxicity of Orthodontic Archwires Used in Clinical Practice: In Vitro Study

This study investigates the cytotoxicity of various orthodontic archwires, which are essential in directing tooth movement through biomechanical forces. With advancements in material science, different archwire materials have been developed to balance mechanical performance with aesthetic and biological considerations. The study focuses on evaluating the biocompatibility and mechanical properties of stainless steel, nickel–titanium, and chromium–cobalt archwires, particularly their cytotoxic effects on oral cavity cells. In vitro cell culture experiments with fibroblasts, combined with scanning electron microscopy (SEM) analysis, were conducted to assess cell viability and morphology. The results revealed significant differences in cytotoxicity, with copper wires showing high toxicity and causing extensive cell death, while nickel–titanium and chromium–cobalt wires supported better cell viability and healthier cell morphology. These findings highlight the importance of selecting archwire materials that ensure mechanical efficiency without compromising cellular health, emphasizing the need for ongoing assessment of material biocompatibility in the oral environment.

Influence of Quenching and Partitioning Times on Austenite Stability and Tensile Properties of CMnAlSi Quenching and Partitioning Steel

Influence of Quenching and Partitioning Times on Austenite Stability and Tensile Properties of CMnAlSi Quenching and Partitioning Steel

Effect of Ti–Mg–Ce Complex Deoxidation on the Inclusions and Mechanical Properties of S355 Steel

Oxide metallurgy technology not only refines the microstructure but also modifies the type, density, and size of inclusions. This study examines the impact of Ti–Mg–Ce composite deoxidation on the inclusions and mechanical properties of S355 steel used for heavy‐duty H‐beams. Compared to base alloy, Ti–Mg–Ce‐added alloy features a higher presence of inclusions such as MgO, TiN (containing Ce), TiOx, and TiS, except for SiO2, Al2O3, MnS, and MnO. Following Ti–Mg–Ce composite deoxidation, the number density of inclusions increases by 16.4%, and the equivalent diameter, length, and width of the inclusions decrease by 41.0%, 41.2%, and 37.9%, respectively. The length of large‐angle grain boundaries in the same area increases by 20%, and the average grain size reduces by 12.5%, resulting in an enhancement of yield strength by 23.6 MPa, tensile strength by 37 MPa, total elongation by 2.1%, and impact energy by 92 J. By employing Ti–Mg–Ce composite deoxidation to optimize inclusions and microstructure, the strength, plasticity, and toughness of the experimental steel are significantly improved.

Study on the effects of laser shock peening on the microstructure and properties of 17-7PH stainless steel

To investigate the surface integrity of 17-7PH stainless steel welded structural components used in aviation, laser shock peening (LSP) with different power densities was applied to stainless steel welded joints. The microstructural morphology, structural features, full-width at half-maximum, microhardness, and surface roughness of the stainless steel welded joint specimens before and after LSP were characterized and measured using SEM, TEM, XRD, a microhardness tester, and a high-resolution confocal microscope. The effects of different laser power densities on the microstructure and properties of the stainless steel welded joints were explored. Results indicate that the stainless steel welded joints exhibit a typical BCC phase. Laser shock peening promotes grain refinement in the welded joints, leading to the phase transformation of residual austenite into martensite. The surface roughness of the specimen is positively correlated with laser power density. At a power density of 5.17 GW/cm2, the surface roughness increased to 1.919 μm, which is 117.08% higher than that of the non-peened specimen. The microhardness of the specimens shows a decreasing trend with increasing power density. When the power density is 2.79 GW/cm2, the microhardness of the specimen significantly increases to 462.94 HV0.5, which is 22.26% higher than that of the non-peened specimen.

Fatigue Crack Growth Monitoring and Investigation on G20Mn5QT Cast Steel and Welds via Acoustic Emission

The fatigue crack growth properties of G20Mn5QT cast steel and corresponding butt welds, using compact tension specimens, were monitored and investigated via acoustic emission (AE) techniques. Fatigue crack growth is a combination of cyclic plastic deformations before the crack tip, tensile crack fractures, and shear crack fractures. The cyclic plastic deformations release the maximum amount of energy, which accounts for half of the total energy, and the second-largest number of AE signals, which are of the continuous-wave type. The tensile crack fractures release the second-largest amount of energy and the largest number of AE signals, which are of the burst-wave type. The shear crack fractures release the least amount of energy and the lowest number of AE signals, which are similar to the burst type, albeit with a relatively longer rise time and duration. Crack tip advancement can be regarded as a discontinuous process. The critical area before the crack tip brittlely ruptures when the fatigue damage caused by cyclic plastic deformations reaches critical status. The ruptures produce a large number of tensile crack fractures and rare shear crack fractures. Through fractography observation, the shear crack fractures occur probabilistically around defects caused by casting or welding, which lead to stress and strain in the local complex.

Prediction of Mechanical Properties of Hot-Rolled Strip Steel Based on XGBoost and Metallurgical Mechanism

Prediction of Mechanical Properties of Hot-Rolled Strip Steel Based on XGBoost and Metallurgical Mechanism

Effect of the Absorption Layer on the Microstructure and Mechanical Properties of M50 Steel by Laser Shock Peening

Effect of the Absorption Layer on the Microstructure and Mechanical Properties of M50 Steel by Laser Shock Peening

Study of Cryogenic Treatment on the Microstructure and Mechanical Properties of Marine 10Ni5CrMoV Steel

Study of Cryogenic Treatment on the Microstructure and Mechanical Properties of Marine 10Ni5CrMoV Steel

Effect of Heat Treatment on Microstructure and Properties of Powder Metallurgy High-Speed Steel Prepared by Hot Isostatic Pressing

The microstructure and properties of powder metallurgy high-speed steel prepared by hot isostatic pressing with different heat treatments have been studied. The microstructure, phase composition, effect of quenching and tempering parameters, fracture morphology, and mechanical properties of the sample are discussed in detail. The H-HSS sample presents the characteristics of the powder prior to the particle boundary and consists of carbide and ferrite, in which the carbides are fine and evenly dispersed without segregation. The bending strength and hardness of the H-HSS sample are 3112 MPa and 56.3 HRC, respectively. The Q-HSS sample is mainly composed of martensite, residual austenite, and carbides. With the increase in quenching temperature, the grain size of the matrix gradually grows, and the small carbide particles dissolve into the matrix, causing an increase in carbide size and a decrease in quantity. The bending strength and hardness of the Q-HSS sample quenched at 1210 °C achieve the maximum values of 3114 MPa and 68.8 HRC, respectively. After tempering, the martensite is transformed from a quenched lath shape to a needle shape, the residual austenite content decreases, and secondary carbides precipitate from the matrix, resulting in a secondary hardening. The T-HSS sample that is quenched at 1120 °C followed by tempering at 550 °C for 20 min has the best bending strength of 4355 MPa. However, the T-HSS sample that is quenched at 1240 °C followed by tempering at 550 °C for 120 min has a maximum hardness value of 69.5 HRC. The fracture mode of Q-HSS sample is brittle fracture, and the fracture mechanism is cleavage fracture. After tempering, the fracture mechanism of the T-HSS sample presents a transitional fracture mode between the cleavage fracture and micropore aggregation fracture.

Influence of temperature on the cathodic polarization behavior and calcareous deposit properties of X65 steel in sea water

Purpose This paper aims to investigate how cathodic polarization behavior significantly affects the selection of cathodic protection parameters and the effectiveness of protecting underwater metal structures. Factors such as water depth and operating conditions impact seawater temperature, making it crucial to understand the effects of temperature on cathodic protection parameters for underwater pipelines. Design/methodology/approach In this paper, potentiostatic polarization was carried out by three-electrode method, and morphology, X-ray diffraction and electrochemical analysis. Findings It was determined that the stable current densities at the minimum negative potential (−0.8 VSSC) for pipeline steel varied at different temperatures: 7°C, room temperature and 60°C. The cathodic protection potential corresponding to the lowest stable current density was observed to be −1.0 VSSC at 7°C and −0.95 VSSC at room temperature and 60°C. Originality/value This study elucidates the mechanisms by which different temperatures affect the protective performance of calcareous deposits and current densities.

Nonlinear mechanical response of UHSS rectangular plate under thermo-mechanical-metallurgical coupling

The mechanical properties of ultrahigh-strength steel (UHSS) produced through the gradient thermoforming process (GTP) are significantly influenced by residual stress and deformation. However, the precise distribution of these factors during GTP remains unclear. To address this issue, a detailed thermal model is developed, incorporating key heat transfer mechanisms, including coupled heat conduction and radiation, using the method of separation of variables. Furthermore, the displacement and stress fields of UHSS rectangular plates are derived using the differential quadrature method (DQM), accounting for phase transitions and external load. The combination of the separation of variables and DQM methods significantly improves computational efficiency. Furthermore, this study presents the first analysis of the combined effects of thermal load, phase transitions, and external forces on UHSS rectangular plates. Finally, through a combination of theoretical analysis, experimental validation, and case studies, the influence of material properties, geometric parameters, and external load on the temperature, stress, and displacement fields is examined. The findings reveal that heating rate, phase transitions, and external load play a critical role in the stress and displacement distribution in UHSS plates during GTP. This research provides a theoretical foundation for optimizing GTP process parameters and material design, ultimately enhancing the quality and performance of UHSS components.

Deep Learning-Based Fatigue Strength Prediction for Ferrous Alloy

As industrial development drives the increasing demand for steel, accurate estimation of the material’s fatigue strength has become crucial. Fatigue strength, a critical mechanical property of steel, is a primary factor in component failure within engineering applications. Traditional fatigue testing is both costly and time-consuming, and fatigue failure can lead to severe consequences. Therefore, the need to develop faster and more efficient methods for predicting fatigue strength is evident. In this paper, a fatigue strength dataset was established, incorporating data on material element composition, physical properties, and mechanical performance parameters that influence fatigue strength. A machine learning regression model was then applied to facilitate rapid and efficient fatigue strength prediction of ferrous alloys. Twenty characteristic parameters, selected for their practical relevance in engineering applications, were used as input variables, with fatigue strength as the output. Multiple algorithms were trained on the dataset, and a deep learning regression model was employed for the prediction of fatigue strength. The performance of the models was evaluated using metrics such as MAE, RMSE, R2, and MAPE. The results demonstrated the superiority of the proposed models and the effectiveness of the applied methodologies.