Perovskite-type aluminates hold significant promise for applications as thermal protective coatings (TPCs), but their inferior properties necessitate further optimization. In this study, PrAlO3+δ (PA) and Sr2+ doped Pr1-xSrxAlO3+δ (PSA, x = 1, 2, 5 mol%) were fabricated using the solid-state reaction method. The effects of Sr2+ substitution on properties were thoroughly investigated. The results demonstrated pronounced effects of Sr2+ substitution. PSA exhibited significant lattice volume expansion and enhanced sintering resistance with increasing doping concentration. Also, doping strategy effectively decreased thermal conductivity of PSA 4.38 W/(m·K) at room temperature to 3.48 W/(m·K) at 900 °C, decreasing by about 15 % in comparison to that of PA (6.21–4.07 W/(m·K)). Moreover, mechanical properties of PSA were improved, presenting the lowest elastic modulus (118.7 GPa) in contrast to that of PA (344.3 GPa). Most importantly, despite the lattice distortion caused by doping leading to limited improvement in infrared emissivity in the range of 8–14 μm, the infrared emissivity of PSA was significantly enhanced in the range of 3–5 μm. A highest average emissivity of 0.875 was achieved with x = 2 mol%, representing a 10 % enhancement compared to that of PA (0.796). Furthermore, the enhancement mechanisms were systematically elucidated.
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