In view of global warming, carbon sequestration techniques are being employed across the globe to minimize the damaging effects of greenhouse gases on the environment. Studies have revealed that adding CO2 during the mixing or curing stage of concrete enhances its mechanical properties and long-term durability. This study aims to examine the effect of CO2 addition during the mixing stage on the plastic, mechanical and microstructural properties of concrete. Various CO2 dosages, ranging from 0.1 to 1%, were injected during mixing to analyze the plastic and hardened properties of concrete. CO2 primarily reacts with calcium hydroxide in concrete to form calcium carbonate (CaCO3), thereby densifying its microstructure and improving its compressive strength by 10–20%. An optimum strength of up to 20% was achieved with 0.75% dosage. Additionally, the results show a 5–10% improvement in flexural and split tensile strength with CO2 addition over the control mix, with 0.75% dosage yielding optimal strength. Semi-adiabatic calorimetry test on early hydrating concrete shows a 14% peak temperature rise at 0.75% CO2 dosage compared to control concrete, indicating enhanced early-age strength development. Thermal Pyrolysis tests, microscopy and infrared spectroscopy indicated the presence of CaCO3, thereby confirming the carbonation process. However, CO2 dosages above 0.5% by weight of cement resulted in a drop in the workability of concrete in the plastic stage. This research attempts to create a simplified CO2 sequestration process in concrete, develop a predictive model to estimate the compressive strength and utilize material characterization techniques to identify the mineralization process.HighlightsInjecting CO2 into fresh concrete improves its strength and lowers its environmental impact.A multiple linear regression model predicts the compressive strength of CO2-injected concrete.Semi-adiabatic calorimetry shows that CO2 injection speeds up early hydration.Thermal Pyrolysis detects mass loss stages linked to dehydration and calcite breakdown.Microscopy and spectroscopy indicate CaCO3 crystal formation in CO2-sequestered concrete.
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