Product Family Concept Research Articles

A Model-Based Approach for the Methodical Development and Configuration of Modular Product Families

This paper shows how a methodical development and configuration of modular product family concepts and their effects on economic targets can be implemented in SysML. For this purpose, different sources of inconsistency between different methodical tools are highlighted and the need for research is shown. As a solution approach, a methodical framework is presented, which can be used to implement product development methods for the developing of modular product family modeling by means of Model-Based Systems Engineering (MBSE) in the modeling language SysML. By applying the framework, it is shown on the one hand how a product family of vacuum cleaner robots as a simple example can be modularized in a methodical, model-based manner. On the other hand, a configuration system and an impact model of modular product families are connected with the system model and applied to a product family of laser systems as an industrial use case. This made it clear that the framework can be used to model various methodical topics of product family modeling in a consistent manner, to enable higher-level analyses with the use of MBSE tools. This can reduce errors, decrease effort and increase traceability across different methodical tools.

Progressive modelling of feature-centred product family development

Modelling a product family is critical for understanding the evolution of key design and manufacturing features associated with products in the product through-life development. This research aims to establish a model for the holistic description of the evolution process of a product family to support rapid development of new products with hybrid innovations. In this study, a new broader definition of the product family is proposed for products on cross-platforms but in the same class or category, called feature-centred product family. A progressive modelling of feature-centred product family is developed for progressively addressing the evolution of products and achieving the dynamic expression of a product family. A prototype system has been developed and tested with an industrial case study, which indicates that the proposed new feature-centred product family concept and progressive modelling method are not only supportive to realise the common and adaptive analysis of key design features but also helpful to improve the design and production efficiency of innovative products with knowledge and feature reuse.

Global Views on Modular Design Research: Linking Alternative Methods to Support Modular Product Family Concept Development

Modular product platforms have been shown to provide substantial cost and time savings while still allowing companies to offer a variety of products. As a result, a multitude of product platform methods have been developed over the last decade within the design research community. However, comparison and integration of suitable methods is difficult since the methods have, for the most part, been developed in isolation from one another. In reviewing the literature in modularity and product platforms, we create a generic set of 13 platform design steps for developing a platform concept. We then examine a set of product platform concept development processes used at several different companies, and from this form a generic sequence of the steps. We then associate the various developed methods to the sequence, thereby enabling the chaining together of the various modular and platform design methods developed by the community.

A methodology to define a reconfigurable system architecture for a compact heat exchanger assembly machine

Due to the unexpected, fast, and constant changes of market requirements and the hypercompetency, robust manufacturing systems are needed that adjust easily to operational variability and the customized product supply. The simply substitution of components, software, hardware, and/or their adaptation by parameters resetting are an attractive option to face this challenge. Short product life cycles are an undeniable consequence and evidence of this. For this reason, to develop products or services profitably in the product manufacturing field, it is common to use the product family concept, which involves sharing components, functional features, and manufacturing process, both to make a cheaper product development process and to obtain customized products. A new generation of manufacturing systems that deploy characteristics such as adaptability and flexibility responding to the market dynamics called reconfigurable manufacturing systems (RMS) are required by market according to manufacturing experts. The manufacturing systems with modular architecture are the best way to meet flexible and adaptable RMSs because they allow reconfiguration by a simple module substitution or by resetting module operation parameters. This paper presents a design methodology developed to obtain modular RMS. The method integrates the utilization of modular architecture principles, selection algorithms (analytical hierarchical process), clustering algorithms (average linkage clustering algorithm), family product features and functional system analysis in the classical product design process. The methodology proposed allows defining the most adequate modular system architecture and the modular definition of the reconfiguration variables that are needed to reach the flexibility required. A real study case about a heat exchanger assembly machine is presented where this methodology is applied in order to present an evidence of its usefulness.

A Design Method for Product Family under Manufacturing Resource Constraints

Product variety is required for satisfying customer needs, and at the same time, efficient usage of manufacturing resources is mandatory for competitive and environmentally conscious manufacturing. For coping with these requirements, product family concept is effective, which enables variety of products based on well designed similar product property with associated manufacturing processes. In this study, a modeling framework for relationship between product functionality and manufacturing resources is discussed. Based on this framework, a design method is investigated for product family structure which realizes required product functional variety with efficient utilization of manufacturing resources. Application examples are discussed for automotive components.

2923 既存設備資源の再利用性を向上させる生産システム構築法

It is strongly required to realize competitive and optimized manufacturing systems which can flexibly and rapidly adapt to radical changes of products and production technology throughout the whole life cycle of manufacturing systems. For coping with such issues, general methodology for enhancing reusability of manufacturing facilities and resources is considered. It is important to establish a theory and method of designing manufacturing systems integrated with intended product portfolio. It is effective to investigate product family concept and manufacturing system modularization. Systematic design method is proposed from top-down functional analysis to physically realizable facilities and resources, where comprehensive modeling and simulation of manufacturing systems and processes based on advanced information technology is fully utilized. Importance of mapping between product variety and facility limitation is shown. Topics for further research is discussed.