Oxidation Process Research Articles

Formation mechanism of Fe oxyhydroxides and behavior of metals during the oxidation of submarine sulfides at the Wocan-1 hydrothermal field, Carlsberg Ridge

Hydrothermal sulfides undergo complex oxidation process under seawater conditions, which has the potential to impact resource values and marine environments. However, the oxidation process is not fully explored, particularly regarding the transformation of minerals and the behavior of metals. In this paper, we conducted detailed mineralogical and geochemical analyses on a series of samples with varying degrees of oxidation, collected from the Wocan-1 hydrothermal field, Carlsberg Ridge, Northwest Indian Ocean. The principal purpose is to illuminate the formation and transformation of Fe (oxyhydr)oxides, and further to reveal the migration and redistribution of key metals throughout the oxidation process. We identified four types of Fe(−Si) (oxyhydr)oxides with two distinct formation mechanisms. Three Fe (oxyhydr)oxides are the direct oxidation products of pyrite and marcasite, while Fe-Si (oxyhydr)oxide precipitates from low-temperature hydrothermal fluids. Thin Fe (oxyhydr)oxide forms as the secondary product of euhedral pyrite at the early stage of oxidation. Pseudomorphic Fe (oxyhydr)oxide with low Fe contents, occurs as the replacement of euhedral marcasite. Filamentous Fe (oxyhydr)oxide, enriched in trace metals, is attributed to the uniform oxidation of subhedral pyrite-marcasite intergrowth. Moreover, major and trace elements occur multiple migrations and redistributions among primary sulfides, secondary products, and seawater. Notably, Fe (oxyhydr)oxides, through the sequestration mechanism, not only retain Cu and Zn released by the oxidation of primary sulfide minerals, but also scavenge Cu from seawater. However, the dissolution of Pb, As, Mo, and Co exceeds the amount retained during the oxidation, indicating that the potential release of toxic metals into the environment could pose a threat to the local ecosystem. These new insights can provide an initial foundation for the effect of submarine oxidation on economic values of sulfides and ecological environments of deep sea.

A DFT study on the sulfur resistance mechanism of elemental mercury catalytic oxidation over Mn-Mo/CNT

The strong sulfur resistance of Mn-Mo/CNT during the process of elemental mercury catalytic oxidation at low temperature has been demonstrated in experiment. However, there remains a dearth of in-depth research on the sulfur resistance mechanism. This work aims to explore the sulfur resistance mechanism through density functional theory (DFT) calculations. The results reveal that SO2 can be effectively oxidized to SO3 through lattice oxygen on the surface of Mn-Mo/CNT. The speed control step is the step of SO3 dissociation, with an energy barrier of 2.50 eV. Additionally, O2 can adsorb onto active sites to supplement the consumed lattice oxygen. The adsorbed O2 can also oxidize SO2, and the highest energy barrier of this reaction is only 0.26 eV. SO3 can further react with the adsorbed Hg0 to form HgSO4, and the speed control step is the step of Hg0 oxidation. Specifically, when Hg0 is adsorbed onto Mo active sites, its energy barrier of speed control step reaches 4.06eV. Whereas, when Hg0 is adsorbed on Mn site, the energy barrier of speed control step reduces to 3.18eV. Generally, the coupling reaction process of Hg0 oxidation and SO2/SO3 conversion over Mn-Mo/CNT is the reason of the promotion in sulfur resistance of this catalyst.

Type-II heterojunction Se-g-C3N4/ZnO coupled MnCo2O4 photocatalyst for enhanced levofloxacin hydrochloride degradation activated by peroxymonosulfate

The advanced oxidation process induced by photocatalysis under visible light undoubtedly possesses greater application potential and cost-effectiveness due to the high excitation energy supply costs. Here, we proposed a novel Type-II heterojunction Se-g-C3N4/ZnO (Se-CN/ZnO) and MnCo2O4 (MCO) photocatalyst for the efficient degradation of levofloxacin hydrochloride (LEV) activated by peroxymonosulfate (PMS) under sunlight. Analysis results confirmed the oxidation process was executed by Se-CN/ZnO synergistic MCO-activated PMS for the responsive degradation of LEV, achieving a removal efficiency greater than 98.6 % within 15 min (kinetic rate constant Kobs = 0.299 min−1), under optimal conditions ([Se-CN/ZnO (300 °C)]0 = 46 mg, [MCO]0 = 1.6 mg, [PMS]0 = 0.27 mM, [Aeration rate]0 = 146 mL/min, pH = 5.5). Effective interfacial transfer and spatial segregation of the photogenerated electron-hole were attributed to the stabilized Type-II energy band structure of Se-CN/ZnO, the rapid cyclic redox of metal ions Mnn+(n = 2,3,4) and Com+(m = 2,3) promoted the activation of PMS reduction of LEV through synergistic action of various endogenous substances. Analysis of the contribution of reactive oxygen species by electron paramagnetic resonance substantiated the dominant role of ·OH and O2·-, and the superiority of the degradation process was further validated with the analysis of the non-toxic and ecological safety characteristics of intermediates. The recommended method of eco-friendly and stable catalytic performance of LEV has engineering application prospects that are incomparable to many publicly available treatment methods.

The mechanistic pathway induced by fenpropathrin toxicity: Oxidative stress, signaling pathway, and mitochondrial damage.

Fenpropathrin (FNP) is a kind of insecticide and acaricide known as pyrethroid. It is very effective, has a wide range of activities, and works quickly. Internationally, it is commonly considered the most powerful pyrethroid insecticide. Nevertheless, an increasing amount of data indicates a substantial link between Fenpropathrin and adverse effects on nontarget species, including liver toxicity, kidney toxicity, nerve damage, and reproductive toxicity. Oxidative stress plays a vital role in the toxicity of fenpropathrin, in addition to its mechanical mechanism. This study offers a thorough examination of the harmful effects of Fenpropathrin on oxidative and mitochondrial processes, as well as the signaling pathways involved in these effects. The significant impact of oxidative stress emphasizes the toxicity of Fenpropathrin.

High-efficiency treatment of oily wastewater by photocatalytic in-situ Fenton oxidation under visible light

Oily wastewater poses a significant threat to environmental safety, and complex water environments have caused numerous disturbances in oil pollution treatment. Therefore, constructing composite systems is expected to improve oil pollution treatment efficiency. This study developed an efficient photocatalytic in-situ Fenton oxidation system, HTCC@ZnFe2O4/Ag3PO4 (HZFA), loaded onto polypropylene spheres (PP) for treating oily wastewater (diesel oil) in complex environments. The built-in electric field of HZFA promotes photogenerated carrier separation, enhancing photocatalytic effect. At a diesel concentration of 3.2 g/L, performance of HZFA degraded diesel in deionized water and artificial seawater (ASW) were 60.80 % and 52.62 %, respectively, much higher than a pure photocatalytic system (13.84 %). The dual system compensated for single system defects like instability and narrow application range, achieving 8 effective cycles in ASW. Experimental and computational results showed that high oxidation and reduction potentials in the dual system promoted hydrocarbon oxidative degradation and H2O2 production/activation. The amount of OH, O2−, and h+ produced in different environments is fundamental for the stabilization of catalytic degradation by HZFA. GC–MS and DFT analysis revealed potential oxidative chain-breaking processes for diesel components like alkanes, aromatics, alcohols, acids, aldehydes, and esters. This study offers a new method for green and efficient oily wastewater treatment, overcoming inherent defects of traditional Fenton, with broad application prospects.

Molecular insights into the degradation of organic matter from secondary swine wastewater effluent: A comparative study of advanced oxidation processes

Advanced oxidation processes (AOPs) are promising for the treatment of secondary swine wastewater effluents, however, the molecular-level understanding of effluent organic matter (EfOM) removal and transformation during AOPs is limited. This study employed molecular-level characterization based on Fourier transform ion cyclotron resonance mass spectrometry (FT-ICR-MS) and bulk characterizations to investigate these processes in various AOPs, including Cu-Fenton, UV-Cu-Fenton, Fenton, UV-Fenton, and UV/H2O2 treatments. Our findings revealed that the removal rates of dissolved organic carbon and EfOM molecules follow the sequence of UV-Fenton > Fenton > UV-Cu-Fenton > UV/H2O2 > Cu-Fenton, correlating with the rates of H2O2 decomposition during reactions. AOPs with faster H2O2 decomposition, indicative of higher reactive oxygen species generation, predominantly mineralize rather than transform EfOM. Linkage analysis highlighted oxygen addition and deamination as the primary transformation reactions, with variations in the dominance levels of these reactions across different AOPs. Recalcitrant molecule, particularly CHNO and CHO types, including low-molecular-weight carboxyl-rich alicyclic molecules, pose challenges in treatment. To enhance the efficacy of secondary effluent treatment, strategies focusing on the targeted removal of such recalcitrant EfOM should be developed. This study provided new insights into the selection and optimization of AOPs for secondary swine wastewater effluent treatment.

Electrochemically activated calcium sulfite for atrazine degradation: Performance, mechanism and kinetics

The conventional use of Na2SO3 in advanced oxidation processes leads to excessive dissolved SO32−, limiting the utilization of oxysulfur species. This study introduced an electrochemically activated CaSO3 (EC-CaSO3) process that exploited the slow-release property of CaSO3. The results showed that the removal ratios of several micropollutants were over 90 % within 10 min, with SO4•− as the primary oxidant. A mathematic model was further developed to simulate the radical conversion, analyze the degradation kinetics and optimize the operational parameters, using atrazine (ATZ) as the target pollutant. The continuous low concentration of SO32− promoted O2 evolution for oxysulfur species transformation and reduced SO4•− quenching. This resulted in 74 % of SO3•− converting to SO5•− and 84 % of SO32− contributing to SO4•− formation. In the initial 2 min, the matched electro-generation of SO3•− and O2 remarkably accelerated SO4•− generation, leading to 82 % removal of ATZ. As electrolysis continued, the reduced release rate of SO32− prevented excessive accumulation of SO32− and maintained high O2 evolution rate to drive SO4•− generation. Consequently, complete degradation of ATZ was achieved within 5 min, with the contribution of SO4•− exceeding 99 %. By investigating the influence of operational parameters on ATZ degradation and energy consumption, the cost-effective conditions (EE/O values < 2.2 kWh/m3/order) occurred at pH above 7, current densities of 60 to 90 A/m2 and initial CaSO3 dosages of 2 to 4 mM. Additionally, density functional calculation and LC-MS analysis confirmed the formation of less toxic intermediates through dealkylation and dechlorination-hydroxylation. These findings suggested that EC-CaSO3 process was a promising technology for oxidizing micropollutants.

One-step synthesis of magnetic catalysts containing Mn3O4-Fe3O4 from manganese slag for degradation of enrofloxacin by activation of peroxymonosulfate

Landfill disposal of manganese slag is a significant environmental concern on both local and global levels. Using manganese slag to synthesis catalysts to degrade organic pollutants in wastewater is a promising pathway for the solid waste treatment. Here, we propose a simple method to prepare magnetic catalysts containing Mn3O4-Fe3O4 (MMF) using manganese slag as raw materials. The MMF exhibits excellent degradation performance for enrofloxacin (ENR) with 97 % removal efficiency within 30 min and can be rapidly isolated from wastewater by magnet. Electron paramagnetic resonance (EPR) and quenching experiments demonstrated that 1O2 produced by the non-radical pathway is the principal active substance for ENR degradation. X-ray photoelectron spectroscopy (XPS) and density-functional theory (DFT) calculations indicate that Mn and Fe in MMF provide electrons for PMS activation and that the presence of Fe promotes the activation of the PMS and the cycling of Mn. This work paves the way for developing magnetic catalysts from manganese slag for the treatment of organic pollutants via advanced oxidation process.

Unveiling the role of oxygen in ammonia coal combustion: A DFT study on NOx emission mechanism

Ammonia-coal combustion mitigates CO2 emissions, yet nitrogen oxide emissions and char nitrogen oxidation mechanisms require further study. Our research employs density functional theory to explore coal char interactions with NO, NH3, and the impact of hydroxyls (–OH) and oxygen on reduction–oxidation processes. Findings indicate oxygen aids in forming hydroxyls on coal char, facilitating NO to NO2 conversion, lowering the activation energy for ammonia-coal oxidation to NO2. Oxygen also promotes char nitrogen oxidation to NO, reducing its activation energy. In NH3/coal/O2 systems, NH3 oxidation initiates NO formation. With the increase of the temperature, the reduction rate of NO by ammonia is always higher than the production rate of NO.

Precise Synthesis of Single Atom Catalysts for Boosting Next‐Generation Advanced Oxidation and Reduction Processes in Sustainable Energy Applications

Single‐atom catalysts (SACs) demonstrate high selectivity, maximal atom utilization, and unique active site configurations, establishing them as a rapidly expanding research field. Understanding the intrinsic relationship between structure and catalytic performance is crucial for the effective use of SACs in catalysis. However, providing a clear explanation of the coordination environment and intrinsic structural regulation of SACs remains a significant challenge for next‐generation renewable energy materials, especially in advanced oxidation and reduction processes critical for sustainable energy applications. This comprehensive review offers an in‐depth overview of the current progress and design of SACs, with a specific focus on precise synthesis, structural control, and the relationship between structure and performance. Furthermore, we elucidate the reaction mechanisms of various catalytic systems and the selective methods used to precisely synthesize and enhance catalytic reactions in the sustainable energy sector. Finally, this review explores the complex challenges in investigating and developing SACs and offers a perspective on solutions in advanced oxidation and reduction technologies for future research to overcome these challenges and achieve practical applications.

Decomposition and Changes in InVivo Post-HA Filler Injection: A Review.

Hyaluronic acid (HA) fillers are widely used in aesthetic medicine, but their invivo behavior and long-term effects are not fully understood. To review the decomposition and changes occurring in the body following HA filler injections, focusing on crosslinking agents, degradation processes, and tissue responses. This review analyzed oxidative and enzymatic degradation processes of HA fillers, evaluated the impact of 1,4-Butanediol Diglycidyl Ether (BDDE) crosslinking, and examined histological changes post-injection. Uncrosslinked HA degrades rapidly due to endogenous hyaluronidase, while crosslinked HA undergoes slower degradation via free radicals and hyaluronidase. Complete cross-linking (C-MoD) showed better durability compared to partially cross-linked BDDE (P-MoD). The concept of modification efficiency (MoE) was proposed to optimize filler safety and viscoelastic properties. Histological analysis revealed collagen capsule formation and autologous tissue replacement, affecting long-term outcomes. The degree of chemical modification (MoD) influences filler durability and safety, with concerns raised about potential delayed immune reactions from accumulated pendent BDDE. Clinicians should consider injection site, tissue conditions, and filler properties for safe and effective HA filler use. Emphasizing thorough BDDE removal and optimal crosslinking can enhance treatment safety and efficacy. The balance between achieving desired viscoelastic properties and minimizing potential risks is crucial. Future studies should include diverse ethnic groups to validate findings and further explore long-term tissue responses to HA fillers.

Rational Synthesis of Spongy Fe3N@N-Doped Carbon Nanorods with Controlled Topography and Porosity for Enhanced Energy Storage Anodes in Lithium-Ion Batteries.

Iron nitrides with the merits of high theoretical capacities, cost-effectiveness, and good electronic/ionic conductivity have been recognized as attractive anode candidates for lithium-ion batteries (LIBs). Carbon compositing, pore engineering, and nanostructure construction have proved to be effective strategies to prepare high-performance metal nitride anodes for LIBs. Herein, we synthesized a series of Fe3N-embedded and N-doped carbon nanorods (Fe3N@NCNR) with a hierarchical porous system and controllable topography by metal-catalyzed graphitization-nitridization of the Fe(III)-triazole framework (Fe-MOF) and thermal evaporation of the triblock copolymer F127 template assembled in Fe-MOF via hydrogen bonding interaction, followed by the air oxidation and urea-assisted ammonolysis processes. The Fe3N@NCNR as anodes for LIBs display extraordinary lithium storage capabilities with a high reversible capacity of 830 mA h g-1 at 0.1 C, a good rate performance of 576 mAh g-1 at 5 C, and a long-term cycling stability of 742 mA h g-1 over 600 cycles at 1 C. Such outstanding performance benefits from the spongy carbon nanorods with rich macropores for rapid electronic/ionic transport and effective accommodation of electrode volume expansion, abundant N-doped meso-/microporous carbon for the additional storage of Li+ via capacitive effect, and the efficient utilization of Fe3N nanoparticles uniformly distributed through carbon nanorods. Importantly, this work introduces an effective strategy to construct superior performance nitride anodes from MOF surfactants based on hydrogen bonding-driven interface self-assembly and provides insight into the preparation of highly efficient nanoarchitectures for Li+ storage.

Protein kinases as therapeutic targets for Alzheimer’s disease: a brief review

Alzheimer’s disease (AD) is a progressive and incurable neurodegenerative disorder, with an unknown etiology and a multifactorial pathophysiology characterized by protein misfolding, neuroinflammation, and neuronal loss. There are three well-discussed main hypotheses for the pathophysiology of AD, which are related to i) the accumulation of amyloid β (Aβ) protein aggregates in the extracellular space, ii) deposition of hyperphosphorylated tau fragments as neurofibrillary tangles, and iii) dysregulation of hemostasis of some neurotransmitters involved in the disease, such as acetylcholine (ACh) and glutamate. The association of all these factors is responsible for installing oxidative stress and neuroinflammation, which contribute to progressive neuronal death in specific brain regions. More recently, other remarkable pathological characteristics have been described, involving changes in all levels of cellular components, especially in the action and function of protein kinases. These enzymes are crucial for cellular regulation since they play a pivotal role in the phosphorylation of protein substrates by transferring a phosphate group from the ATP molecule to threonine, serine, or tyrosine residues. In more recent studies, some kinases have been especially reported by their role in inflammatory and oxidative processes associated to AD, such as cAMP-dependent protein kinase A (PKA), cyclin-dependent protein kinase 5 (CDK5), glycogen synthase kinase 3β (GSK-3β), and the microtubule affinity regulatory kinases (MARKs). Under homeostatic conditions, protein kinases act as cellular signals, directing physiological responses, but in AD pathogenesis, these enzymes have an exacerbated activity in the brain, justifying the need for a better comprehension of their function and role, and how new kinase inhibitors could lead to innovative drugs. In this context, this brief review aimed to compile the literature data related to the most recent efforts and strategies in Medicinal Chemistry in the discovery of new kinase inhibitors, opening new ways to AD therapeutics.

Detection of Tert-Butylhydroquinone in Edible Oils Using an Electrochemical Sensor Based on a Nickel-Aluminum Layered Double Hydroxide@Carbon Spheres-Derived Carbon Composite

Phenolic antioxidants such as tert-butylhydroquinone (TBHQ) can prolong the shelf life of edible oils by delaying the oxidation process. The excessive use of TBHQ can damage food quality and public health, so it is necessary to develop an efficient TBHQ detection technique. In this work, nickel-aluminum double hydroxide (NiAl-LDH) was grown on glucose carbon spheres (GC), which formed porous carbon nanomaterials (named NiAl-LDH@GC-800) after pyrolysis at 800 °C. The successful synthesis of the material was verified by scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy. The obtained NiAl-LDH@GC-800 was dopped onto a glass carbon electrode to prepare an electrochemical sensor for TBHQ. The synergistic effect of porous carbon and Ni metal reduced from NiAl-LDH by high-temperature calcination accelerated the electron transfer rate and improved the sensitivity of the sensor. The prepared sensor showed a low limit of detection (LOD) of 8.2 nM, a high sensitivity (4.2 A·M−1), and a good linear range (20~300 µM) in detecting TBHQ. The sensor was also successfully used for TBHQ detection in edible oils, including chili oil, peanut oil, and rapeseed oil.

Photothermal Catalytic Degradation of VOCs: Mode，System and Application.

Human production and living processes emit excessive VOCs into the atmosphere, posing significant threats to both human health and the environment. The photothermal catalytic oxidation process is an organic combination of photocatalysis and thermocatalysis. Utilizing photothermal catalytic degradation of VOCs can achieve better catalytic activity at lower temperatures, resulting in more rapid and thorough degradation of these compounds. Photothermal catalysis has been increasingly applied in the treatment of atmospheric VOCs due to its many advantages. A brief introduction on the three modes of photothermal catalysis is presented. Depending on the main driving force of the reactions, they can be categorized into thermal-assisted photocatalysis (TAPC),photo-assisted thermal catalysis (PATC) and photo-driven thermal catalysis (PDTC). The commonly used catalyst design methods and reactor types for photothermal catalysis are also briefly introduced. This paper then focuses on recent developments in specific applications for photothermal catalytic oxidation of different types of VOCs and their corresponding principles. Finally, the problems and challenges facing VOC degradation through this method are summarized, along with prospects for future research.

Antioxidant and anticoagulant properties of myo-inositol determined in an ex vivo studies and gas chromatography analysis

Myo-inositol plays a key role in the vasculature and may be beneficial for preventing harmful environmental effects. In this study aortic rings were isolated from middle-aged (12-month-old) male Wistar rats and preincubated with myo-inositol (0.01–100 mg/L) for 2 h. A stable thromboxane A2 analog was added (0.1 nM, 2 h) to analyze vascular dysfunction. The concentration of myo-inositol in the organ baths was determined via gas chromatography. In another experiment, human blood plasma was subjected to pro-oxidant - hydrogen peroxide administration, and myo-inositol was added to analyze lipid and protein oxidation processes. The thromboplastin time, prothrombin time, and thrombin time were also studied. Myo-inositol administration protected thiol groups against oxidative stress, meanwhile decreased vascular contraction and potentiated vasodilation (concentrations 1–100 mg/L, but not ≤ 0.1 mg/L), and changed the level of 8-isoprostane (concentrations: 0.1–100 mg/L, but not 0.01 mg/L) in plasma treated with H2O2/Fe2+. A dose above 100 mg/L additionally protected lipids (measured as thiobarbituric acid reactive substances) and increased thrombin time. Moreover, significant differences in vascular relaxation were observed between the studied myo-inositol concentrations (1 vs. 10 vs. 100 mg/L), which was not detected under the 0.1 mg/L. The concentration of myo-inositol in the organ baths determined via gas chromatography revealed that this nutraceutical agent was not used by the aortic rings during the incubation period in physiological processes. A protective effect of myo-inositol against prooxidant damage to human plasma and rat thoracic arteries has been demonstrated.

Physicochemical reaction-based allocation for the resource consumption of hydrometallurgical processing of rare-earth oxides—a case study on ion adsorption-type rare-earth oxides in China

Physicochemical reaction-based allocation for the resource consumption of hydrometallurgical processing of rare-earth oxides—a case study on ion adsorption-type rare-earth oxides in China

On‐Purpose Production of Light Olefins Through Oxidative Dehydrogenation: An Overview of Recent Developments

AbstractProducts made from light olefins play an important role in our daily lives. Traditional light olefins production based on steam cracking and fluid catalytic cracking suffer from high energy consumption and CO2 emissions. Thereby, the continually increasing demand for light olefins needs to be met through more environmentally sustainable procedures. On‐purpose production routes are preferred choice among petrochemicals manufacturers, being energy efficient and having lower carbon footprint. Among them, oxidative dehydrogenation (ODH) of light paraffins is a thermodynamically favourable exothermic process as compared to non‐oxidative routes. They can be operated at lower temperatures and have propensity of low coke deposition on catalyst, thereby resisting rapid catalyst deactivation. Herein, we have analysed various catalytic systems utilised in the oxidative dehydrogenation process. We have reviewed role of support, chemical composition of catalyst, presence of dopant, oxidation state of active metal, controlled surface modification by oxidative and reductive pretreatments, and reaction factors for each system. The performance of various catalytic systems for ODH of ethane, propane and butane in the presence of O2, CO2, N2O and special oxidants have been reviewed. A short critical overview on emerging on‐purpose routes for the production of renewable 1,3 butadiene has also been discussed.

Chemoselective Pd-Based Dyotropic Rearrangement: Fluorocyclization and Regioselective Wacker Reaction of Homoallylic Amides.

Fluorocyclization of alkenes tethered with a pronucleophile is an efficient transformation that converts easily accessible starting materials to fluorinated heterocycles in a single step. We report herein an unprecedented Pd(II)-catalyzed oxidative domino process that transforms homoallylic amides to 5,6-dihydro-4H-1,3-oxazines through a domino oxypalladation/PdII-oxidation/dyotropic rearrangement/reductive elimination sequence. Three chemical bonds are created under these operationally simple conditions. Taking advantage of the facile hydrolysis of the α-fluoro tertiary alkyl ether under acidic conditions, a one-pot conversion of homoallylic amides to homologated ketones is subsequently developed, which represents a rare example of regioselective Wacker oxidation reaction of 1,1-disubstituted alkenes.

Effect of ultrasound on the physicochemical, mechanical and adhesive properties of micro-arc oxidized coatings on Ti13Nb13Zr bio-alloy

Implant surgeries are increasingly challenging due to their rising number. Achieving the desired biomaterial surface properties to ensure a strong bond with human tissue is a significant issue. This study investigates the influence of ultrasound (US) during the micro-arc oxidation (MAO) process on Ti13Zr13Nb bio-alloy, an area not previously explored, to enhance titanium alloy coatings’ properties for biomedical applications. Porous calcium-phosphate-based coatings were successfully deposited on Ti13Zr13Nb using MAO and ultrasound micro-arc oxidation (UMAO). Various properties such as morphology, chemical composition, topography, wettability, surface free energy, thickness, adhesion to the substrate, as well as mechanical and corrosion characteristics were thoroughly analyzed. Cytocompatibility was assessed using human osteoblasts. Using US during the MAO process increased coating roughness (up to ~ 17%), core height (up to 22%), isotropy (up to 17%), thickness (up to ~ 46%), and hardness (up to ~ 18%), depending on MAO parameters and US mode. Optimal coating performance was achieved at 136 mA, 600 s, and a sinusoidal US setting, resulting in the highest isotropy (~ 79%) and rutile quantity (2.6%), the lowest elastic modulus (~ 57 GPa), and the contact angle of ~ 70°, all of which could have contributed to enhancing osteoblast viability in vitro. This study, for the first time, underscores the importance of using the US during the MAO in tailoring the Ti13Zr13Nb for specific biomedical applications.