Process Lethality Research Articles

Predictive modeling of thermal inactivation of non-O157 Shiga toxin-producing Escherichia coli in ground beef with varying fat contents

A mathematical model to predict the thermal inactivation of non-O157 Shiga toxin-producing Escherichia coli (STEC) in ground beef was developed, with temperature and fat content of ground beef as controlling factors. Survival curves for a cocktail of non-O157 STEC strains in ground beef at four temperatures (55, 60, 65, and 68 °C) and six fat levels (5, 10, 15, 20, 25, and 30%) were generated. Nine primary models—log-linear, log-linear with tail, biphasic, sigmoidal, four-factor sigmoidal, Baranyi, Weibull, mixed Weibull, and Gompertz—were tested for fitting the survival curves. Primary modeling analysis showed the Weibull model had the highest accuracy factor and Akaike's weight, making it the best-fitting model. The parameters of the Weibull model were estimated using a nonlinear mixed, and response surface modeling was used to develop a second-order polynomial regression to estimate the impact of fat in ground beef and cooking temperature on the heat resistance of non-O157 STEC strains. The secondary model was successfully validated by comparing predicted lethality (log10 CFU/g) with the observed values for ground beef containing 10 and 27% fat at 58 and 62 °C. Process lethality obtained from experimental data was within the prediction interval of the predictive model. The developed model will assist the food industry in estimating the appropriate time and temperature required for cooking ground beef to provide adequate protection against STEC contaminants.

ELISA Based Immunoreactivity Reduction of Soy Allergens through Thermal Processing

Allergens are proteins and are, therefore, likely to be denatured when subjected to thermal treatment. Traditional cooking has so far been able to reduce allergen sensitivity by around 70–90%. This study was aimed at evaluating the effect of a broad range of thermal treatments on the reduction of soy immunoreactivity (IR) in a 5% slurry using a sandwich ELISA technique. Cooking at 100 °C (10–60 min) and different thermal processing conditions, such as in commercial sterilization (with a process lethality (Fo) between 3 and 5 min) and selected severe thermal processing conditions (Fo > 5 and up to 23 min) were used in the study to evaluate their influence on allergen IR. Based on an IR comparison with an internal soy allergen standard, the allergen concentration in the untreated soy sample was calculated to be equivalent to 333 mg/kg (ppm). Cooking conditions only reduced the IR sensitivity to about 10 mg/kg (~1.5 log reductions), while the thermal processing treatments lowered the allergen IR up to 23 × 10−3 mg/kg (or 23 ppb) (>4 log reductions). FTIR analysis indicated significant changes in protein structure resulting from the thermal processing treatments, with a higher degree of allergen reduction corresponding with a higher value of random coil percentages. The influence of process severity on color and rheological properties was, however, minimal.

Software for calculating the actual lethality of canned food heat treatment processes: development and application

The actual lethal effect is traditionally determined by calculating the sum of the lethality rates, given in the reference literature. However, to calculate the heat treatment process F-effect for development new sterilization and pasteurization regimes of canned foods, it becomes necessary to vary the parameters of the base temperature and heat resistance characteristic value of the microorganism test culture. To automate the process of computing, the authors developed the software «Heat treatment process lethality calculation» which calculates the lethality rates, the heating lethal effect and the actual lethal effect (F-effect) values of the canned food heat treatment process. In the paper, the software mathematical calculation formula, graphical user interface and functionality are described. The example of pasteurization conditions selection for canned food «Trout in olive oil with the addition of pickled pineapple» in the tin can No. 2, based on the obtained results from the developed software for calculating the actual lethality of the canned food heat treatment processes, is shown.

Quantification of Process Lethality (5-Log Reduction) of Salmonella and Salt Concentration during Sodium Replacement in Biltong Marinade.

Salt (sodium chloride, NaCl) is commonly used in ready-to-eat (RTE) meat products such as biltong, a South African style dried beef product for flavor, enhanced moisture loss, and reduction of microbial growth. However, increased consumption of high sodium content foods is commonly associated with high blood pressure and heart disease. This study evaluated the use of alternative salts, potassium chloride (KCl) and calcium chloride (CaCl2) in the biltong marinade to achieve a ≥ 5-log reduction of Salmonella, a pathogen of concern in beef products. Beef pieces (1.9 cm × 5.1 cm × 7.6 cm) were inoculated with a five-serovar mixture of Salmonella (Salmonella Thompson 120, Salmonella Enteritidis H3527, Salmonella Typhimurium H3380, Salmonella Heidelberg F5038BG1, and Salmonella Hadar MF60404), vacuum-tumbled in a traditional biltong marinade of salt, spices, and vinegar containing either NaCl, KCl or CaCl2 (2.2% concentration) followed by an 8–10 day drying period at 23.9 °C (75 °F) and 55% relative humidity. Microbial enumeration of Salmonella was conducted following inoculation, after marination, and after 2, 4, 6, 8, and 10 days of drying in a humidity/temperature chamber. Biltong produced with CaCl2, NaCl, or KCl achieved a > 5-log reduction of Salmonella after 6, 7, and 8 days, respectively. The Salmonella reduction trends with biltong made with NaCl or CaCl2 were not significantly different (p < 0.05) while both were significantly different from that made with KCl (p > 0.05). Sodium, calcium, and potassium ion concentrations were measured using ion-specific electrode meters following biltong processing and drying. As expected, the biltong made with the corresponding salt had the most abundant ion in the sample. Regardless of the salt used in the marinade, the potassium ion levels were moderately elevated in all samples. This was determined to be from potassium levels naturally present in beef rather than from other ingredients. Sampling of several commercial brands of biltong for sodium content showed that some were significantly above the allowable level of claims made on package ingredient statements. The substitution of NaCl with KCl or CaCl2 during biltong processing can also provide a 5-log reduction of Salmonella to produce a safe product that can be marketed as a more healthy low-sodium food alternative that may appeal to consumers who need to reduce their blood pressure and are conscientious of sodium levels in their diet.

Ultrasound‐steam combination process for microbial decontamination and heat transfer enhancement

AbstractSteam is by far the most effective heating medium used in commercial thermal processing applications. However, for rapid short time direct heating of food products it poses some serious difficulties because of the presence of air along the surface and internal tissues of the food products interferes with the heat transfer mechanism and slows down the effective heating of the surface. Addition of an ultrasound environment to steam can assist in removing this surface barrier and promote better heat transfer. The objective of this research was to evaluate the suitability of ultrasound—steam combination heating for (a) microbial decontamination and (b) enhancing heat transfer. It was demonstrated that short‐time (15 s) combined ultrasound—steam heating could result in more than five logarithmic cycle destruction ofEscherichia colipopulation on carrot surfaces. Secondly, for longer time heating, the combination heat treatment was more efficient than steam alone for enhancing heat transfer rates contributing to achieve a lower heating rate index, higher temperatures and higher process lethality values.Practical ApplicationsSurface contamination of fruits, vegetables, and meats present a serious problem with respect to public health safety and their marketability. Many techniques have been employed for microbial decontamination of food contact surfaces only with limited success. New methods are always evolving to improve the process efficiency without impairing the product quality. Physical methods are gaining more popularity than chemicals due to consumer concerns for chemical additives. While steam and sound have been independently used successfully for various food processing applications, their combination has not been widely tried either to improve the efficacy of surface decontamination or improved heat transfer. The main focus of this study is to review and demonstrate the success ultrasound‐steam combination process.

Survival Evaluation of Salmonella and Listeria monocytogenes on Selective and Nonselective Media in Ground Chicken Meat Subjected to High Hydrostatic Pressure and Carvacrol

High pressure processing (HPP) and treatment with the essential oil extract carvacrol had synergistic inactivation effects on Salmonella and Listeria monocytogenes in fresh ground chicken meat. Seven days after HPP treatment at 350 MPa for 10 min, Salmonella treated with 0.75% carvacrol was reduced to below the detection limit (1 log CFU/g) at 4°C and was reduced by ca. 6 log CFU at 10°C. L. monocytogenes was more sensitive to these imposed stressors, remaining below the detection limit during storage at both 4 and 10°C after HPP treatment at 350 MPa for 10 min following treatment with 0.45% carvacrol. However, pressure-injured bacterial cells may recover and lead to an overestimation of process lethality when a selective medium is used without proper justification. For HPP-stressed Salmonella, a 1- to 2-log difference was found between viable counts on xylose lysine Tergitol 4 agar and aerobic plate counts, but no significant difference was found for HPP-stressed L. monocytogenes between polymyxin-acriflavine-lithium chloride-ceftazidime-esculin-mannitol (PALCAM) agar and aerobic plate counts. HPP-induced bacterial injury and its recovery have been investigated by comparing selective and nonselective agar plate counts; however, few investigations have addressed this issue in the presence of essential oil extracts, taking into account the effect of high pressure and natural antimicrobial compounds (e.g., carvacrol) on bacterial survival in various growth media. Use of selective media may overestimate the efficacy of bacterial inactivation in food processing evaluation and validation studies, and the effects of various media should be systematically investigated.

Heat Resistance in Escherichia coli and its Implications on Ground Beef Cooking Recommendations in Canada

ObjectivesRecent reports of an extremely heat resistant but non-pathogenic beef Escherichia coli strain, AW 1.7, raised concerns over the adequacy of cooking ground beef to 71°C in Canada. The objective of this study was to assess the adequacy of the current cooking recommendations for ground beef in relation to heat resistant E. coli.Materials and MethodsIn total, 8 potentially heat resistant E. coli strains (4 generic and 4 E. coli O157:H7) from beef along with E. coli AW1.7 were included in this study. Heat resistance of the strains was first evaluated by decimal reductions at 60°C (D60°C-value), the time required to have a log reduction of the bacterial population at 60°C. The more heat resistant strains of each group (E. coli 62 and 68, and E. coli O157 J3 and C37) were further assessed for their heat resistance when grown in Lennox Broth without salt (LB-NS), LB + 2% NaCl and Meat Juice (MJ). Then, the two most heat resistant E. coli O157 strains (J3 and C37) and E. coli AW 1.7 were each introduced to extra lean ground beef (100 g) in vacuum pouches for determination of their D-values at three temperatures, 54, 57, and 60°C, from which a z-value for each strain was derived. The thermal characteristics of all three strains were fed into a predictive model to determine the process lethality of cooking burgers to 71°C with resting for up to 5 min. Finally, inactivation of the most heat resistant E. coli strain AW1.7, assessed in this study and reported in the literature, in ground beef was validated by grilling burgers containing 6.20 ± 0.24 log CFU/g of the organism to 71°C without or with a resting of 3 or 5 min.ResultsThe D60°C-values for these strains varied from 1.3 to 9.0 min, with J3 and AW1.7 being the least and most heat resistant strains, respectively. The D60°C-values for E. coli 62 and 68 were similar and were not affected by growth medium, while the heat resistance of C37, J3 and AW1.7 varied with the growth medium. When heated in extra lean ground beef (100 g) in vacuum pouches, the mean D54°C, D57°C, and D60°C-values were 44.8, 18.6 and 2.9 min for C37, 13.8, 6.9 and 0.9 min for J3, and 40.5, 9.1 6.1 min for AW1.7. The derived z- and D71°C-values were, respectively, 5.0, 5.1 and 7.3°C; and 0.022, 0.008, and 0.156 min. Burger temperatures continued to rise after being removed from heat when the target temperature was reached, by up to 5°C, and resting of 1 min would result in a destruction of 133, 374, and 14 log C37, J3 and AW1.7, estimated from process lethality. When burgers inoculated with AW1.7 were cooked to 71°C, 14 of the 15 burgers yielded no E. coli, while the 15th had a reduction of 4.5 log. Additional resting of 3 or 5 min resulted in complete elimination of AW 1.7.ConclusionIt has been predicted that 2% of E. coli from beef may carry heat resistant genes. The findings in this study, along with the very low level of total E. coli expected in ground beef in Canada, suggest that cooking ground beef to 71°C should be adequate to ensure the safety of such products.

Comparative analysis of temperature loggers used in the development of regimes for heat treatment of food production in autoclaves

Heat treatment processes carried out in an autoclave at a temperature from 60 up to 130 °C are usually applied in the canned food production. Actual process lethality value is used as a criterion determining the product readiness and its microbiological safety. It is computed by summing the lethal effect values of heating obtained at different temperatures recorded inside the tin can with product. Loggers (thermographs) are special technical means of temperature measurement and recording in an electronic storage device, used to automate the task of obtaining product temperature kinetics. The article provides a comparative analysis of the widespread Thermochron DS1922T (used in the Thermochron protector capsule) and Ellab TrackSense PRO loggers, which protection class allows working in conditions (water, high temperatures and pressure) specific for typical heat treatment product regime. The logger Ellab TrackSense PRO was accepted as an etalon. Loggers recorded the temperature at the least heated point of the autoclave sterilization chamber during all processes. The graphs of temperature kinetics for pasteurization and sterilization processes were received in series of experiments. Thermochron thermographs absolute and relative errors, declared by the manufacturer, are experimentally verified. In result, the conclusion and recommendations of thermal recorder Thermochron DS1922T utilization are given.

Heat Resistance in Escherichia coli and its Implications on Ground Beef Cooking Recommendations in Canada

ObjectivesRecent reports of an extremely heat resistant but non-pathogenic beef Escherichia coli strain, AW 1.7, raised concerns over the adequacy of cooking ground beef to 71°C in Canada. The objective of this study was to assess the adequacy of the current cooking recommendations for ground beef in relation to heat resistant E. coli.Materials and MethodsIn total, 8 potentially heat resistant E. coli strains (4 generic and 4 E. coli O157:H7) from beef along with E. coli AW1.7 were included in this study. Heat resistance of the strains was first evaluated by decimal reductions at 60°C (D60°C-value), the time required to have a log reduction of the bacterial population at 60°C. The more heat resistant strains of each group (E. coli 62 and 68, and E. coli O157 J3 and C37) were further assessed for their heat resistance when grown in Lennox Broth without salt (LB-NS), LB + 2% NaCl and Meat Juice (MJ). Then, the two most heat resistant E. coli O157 strains (J3 and C37) and E. coli AW 1.7 were each introduced to extra lean ground beef (100 g) in vacuum pouches for determination of their D-values at three temperatures, 54, 57, and 60°C, from which a z-value for each strain was derived. The thermal characteristics of all three strains were fed into a predictive model to determine the process lethality of cooking burgers to 71°C with resting for up to 5 min. Finally, inactivation of the most heat resistant E. coli strain AW1.7, assessed in this study and reported in the literature, in ground beef was validated by grilling burgers containing 6.20 ± 0.24 log CFU/g of the organism to 71°C without or with a resting of 3 or 5 min.ResultsThe D60°C-values for these strains varied from 1.3 to 9.0 min, with J3 and AW1.7 being the least and most heat resistant strains, respectively. The D60°C-values for E. coli 62 and 68 were similar and were not affected by growth medium, while the heat resistance of C37, J3 and AW1.7 varied with the growth medium. When heated in extra lean ground beef (100 g) in vacuum pouches, the mean D54°C, D57°C, and D60°C-values were 44.8, 18.6 and 2.9 min for C37, 13.8, 6.9 and 0.9 min for J3, and 40.5, 9.1 6.1 min for AW1.7. The derived z- and D71°C-values were, respectively, 5.0, 5.1 and 7.3°C; and 0.022, 0.008, and 0.156 min. Burger temperatures continued to rise after being removed from heat when the target temperature was reached, by up to 5°C, and resting of 1 min would result in a destruction of 133, 374, and 14 log C37, J3 and AW1.7, estimated from process lethality. When burgers inoculated with AW1.7 were cooked to 71°C, 14 of the 15 burgers yielded no E. coli, while the 15th had a reduction of 4.5 log. Additional resting of 3 or 5 min resulted in complete elimination of AW 1.7.ConclusionIt has been predicted that 2% of E. coli from beef may carry heat resistant genes. The findings in this study, along with the very low level of total E. coli expected in ground beef in Canada, suggest that cooking ground beef to 71°C should be adequate to ensure the safety of such products.

Impact of Process Temperature, Humidity, and Initial Product Moisture on Thermal Inactivation of Salmonella Enteritidis PT 30 on Pistachios during Hot-Air Heating

Some thermal processes, such as pistachio roasting, are not yet well characterized with respect to the impact of product and process variables on Salmonella lethality. This study aimed to quantify the effects of process temperature, humidity, and initial product water activity (aw), on Salmonella lethality for in-shell pistachios. In-shell pistachios were inoculated with Salmonella Enteritidis PT 30 (∼8.5 log CFU/g), equilibrated (0.45 or 0.65 aw), and heated without soaking ("dry") or after a pure-water or 27% NaCl brining pretreatment ("presoaked"). Inoculated pistachio samples (15 g) were heated in a laboratory-scale, moist-air convection oven at 104.4 or 118.3°C, humidities of ∼3, 15, or 30%, v/v (∼24.4, 54.4, or 69.4°C dew point), and air speed of 1.3 m/s. Salmonella survivors were quantified at six times during each treatment, targeting total reductions of ∼3 to 5 log. Survivor data were analyzed using analysis of variance to identify main effects (time, temperature, humidity, and initial aw) and two-term interactions with time. As expected, lethality increased ( P < 0.05) with temperature and humidity. For example, the time to achieve a 4-log reduction decreased 50 to 80% when humidity increased from ∼3 to 30%. When the dry and presoaked treatments were analyzed separately, initial product aw (0.45 versus 0.65 aw or 0.75 versus 0.95 aw) did not affect lethality ( P > 0.05). However, when comparing dry against presoaked treatments, the time to achieve a 4-log reduction decreased 55 to 85% ( P < 0.05) for presoaked pistachios subjected to the same temperature-humidity treatment. Salt had no effect ( P > 0.05) on lethality outcomes. These results, relative to initial aw, process humidity, brining, and salt effects on process lethality, are critically important and must be considered in the design and validation of thermal processes for Salmonella reduction in pistachio processing.

Impact of overcrowding sous vide water baths on the thermal process of pork loins

&#x0D; Background: In the culinary industry, sous vide is a popular cooking method in which lower temperatures are used to cook food to retain more desirable organoleptic characteristics. However, this technique may compromise food safety as the temperature may not be sufficient enough to eliminate pathogens that may be present. The BCCDC’s Guidelines for Restaurant Sous Vide Cooking Safety in British Columbia advises when too many food items are placed in the sous vide water bath, inadequate water circulation may occur with the result that process lethality, measured by calculation of log10 reductions, may not be achieved. The purpose of this study was to determine how overcrowding a sous vide water bath would impact the thermal process of pork loins. Methods: Each pork loin sample had a SmartButton inserted and was vacuum sealed in a plastic bag. The water bath was preheated to 60˚C by an immersion circulator. Under normal conditions, six pork loin samples were held in the water bath for 1 hour and the process was repeated four more times. Under overcrowded conditions, two runs were conducted for 1.5 to 2 hours, each consisting of 15 samples stacked in three layers. SmartButton temperature values were used to calculate whether a 6.5 log10 reduction for Salmonella spp. was achieved, using the American Meat Institute’s formula. Results: Using a 31-minute cook time, pork loins in normal conditions reached an average log reduction of 8.85 (range: 0.51 to 21.07), which was significantly higher than the 6.5 log10 reduction objective (p = 0.006). Conversely, pork loins in overcrowded conditions reached an average log reduction of 1.76 (range: 0.05 to 7.93), which was significantly lower than the 6.5 log10 reduction objective (p = 0.000). Furthermore, cooking lethality between the two conditions, pork loins in crowded and overcrowded conditions, were found to be significantly different from each other (p = 0.000). No differences were found in the mean log10 reductions between the pork loins placed in each of the three layers in an overcrowded water bath at 31 minutes (p = 0.094). Conclusion: Overcrowding sous vide water baths does impact on the thermal process of pork loins. Food products cooked under overcrowded conditions require a longer cook time, (approximately 30 minutes longer) to achieve at least 6.5 log10 reductions. Therefore, it is advised that food handlers using sous vide techniques should avoid overcrowding sous vide water baths. Further research using more samples is recommended to determine potential cold spot patterns in overcrowded water baths due to inadequate water circulation.&#x0D;

Evaluation of thermal process lethality for non-pathogenic Escherichia coli as a surrogate for Salmonella in ground beef

The United States Department of Agricultures’ Food Safety and Inspection Service (USDA-FSIS) has developed thermal lethality guidelines for non-typhoidal Salmonella inactivation in ready-to-eat (RTE) beef and poultry, but additional means of thermal processing validation are limited. Thus, the objective of this study was to determine if non-pathogenic Escherichia coli could be used as a surrogate for Salmonella as means to validate thermal processing parameters per Appendix A. To develop thermal death time curves, ground beef at varying fat contents (5, 10, 20, 25, and 30%) was inoculated with either Salmonella or E. coli and heat treated. At 54, 57, 60, and 63 °C across all fat levels, the E. coli surrogates had significantly greater (P < .05) decimal-reduction values (D-values) than Salmonella. Beyond temperature 63 °C, regardless of fat, E. coli surrogates and Salmonella were inactivated at similar rates (P > .05). Greater reduction of E. coli surrogates in the ground beef post-lethality treatment suggest Salmonella inactivation at higher temperatures. The most appropriate use of the E. coli surrogates would be for predicting, ensuring, and validating thermal processing for Salmonella inactivation at lower temperatures. However, effects of meat product composition and processing facility variables need to be further assessed.

Industrial Applications of Selected JFS Articles

Industrial Applications of Selected <i>JFS</i> Articles

Efficacy of Combined Sous Vide-Microwave Cooking for Foodborne Pathogen Inactivation in Ready-to-Eat Chicory Stems.

There is a variety of different food processing methods, which can be used to prepare ready-to-eat foods. However, the need to preserve the freshness and nutritional qualities leads to the application of mild technologies which may be insufficient to inactivate microbial pathogens. In this work, fresh chicory stems were packed under a vacuum in films, which were transparent to microwaves. These were then exposed to microwaves for different periods of time. The application of sous vide microwave cooking (SV-MW, 900 W, 2450 MHz), controlled naturally occurring mesophilic aerobic bacteria, yeasts and molds for up to 30 d when vacuum-packed vegetables were stored at 4 °C. In addition, the process lethality of the SV-MW 90 s cooking was experimentally validated. This treatment led to 6.07 ± 0.7 and 4.92 ± 0.65 log cfu/g reduction of Escherichia coli and Listeria monocytogenes inoculated over the chicory stems (100 g), respectively. With an initial load of 9 log cfu/g for both pathogens, less than 10 cfu/g of surviving cells were found after 90 s cooking. This shows that short-time microwave cooking can be used to effectively pasteurize vacuum-packed chicory stems, achieving >5 log cfu/g reduction of E. coli and L. monocytogenes.

Determining Process Lethality of Escherichia Coli O157:H7 and Salmonella in Heat Treated, Rendered Oil

ObjectivesRendered oils and fats are commonly used in pet food products. Given the implementation of the Food Safety Modernization Act (FSMA), which enforces a zero-tolerance policy for Salmonella in pet foods, the microbiological safety of these products has become an area of focus for the industry. The objectives of this study were to (i) understand the lethality of E. coli O157:H7 and Salmonella in heat treated, rendered used cooking oil, (ii) determine D and z-values for E. coli O157:H7 and Salmonella in heat treated, rendered used cooking oil and (iii) establish critical limits for use in a HACCP or other food safety systems.Materials and MethodsThe objectives were addressed by inoculating previously rendered, used cooking oil, with a five-strain mixture of Salmonella or E. coli O157:H7 at a level of approximately 8.0 log CFU/ml. Inoculated samples were exposed to heat at 62, 71, or 82°C using a water bath fitted with a circulator. At predetermined time intervals, individual samples were removed from water bath and immediately chilled in an ice bath. Samples were diluted in 0.1% buffered peptone water supplemented with 1% emulsifier (Tween 80). Samples were plated on selective agars (xylose lysine deoxycholate [Salmonella]; sorbitol MacConkey [E. coli O157:H7]) and a non-selective agar (tryptic soy agar supplemented with 1% sodium pyruvate). Limited methodologies are available for the microbiological analysis of high fat and/or oil matrices. Extensive pre-project work was conducted to establish appropriate methodologies to meet objectives in a laboratory setting. It was determined that a traditionally used aqueous inoculum would not be adequately distributed throughout an oil matrix and could potentially interfere with heat transfer during heat treatment. Thus, pathogen cells were resuspended in warmed (37°C), sterile vegetable oil (soybean oil). No difference in inoculation level was observed when an aqueous solution and sterile vegetable oil were compared. Volumetric measurement of oil samples proved inconsistent and thus for experimentation, the mass, rather than volume, was utilized. The addition of Tween 80 aided in homogenization of sample and diluent during surface plating and eliminated phase separation and errors in dilution (i.e., no ten-fold differences across dilutions). Additionally, a larger width tube (50 mL Falcon Tube) was used for the first dilution blank and vortexing was standardized to 30 s—these components proved to be critical for microbial analysis of high-fat liquids or semi-solids. Six replicates were performed for each pathogen and temperature combination. Segmented regression was performed using the Proc NLIN function of SAS (v 9.4; SAS Inst. Inc., Cary, NC) and z-values were calculated using linear regression (SAS).ResultsNonlinear death curves were observed for all pathogen and temperature combinations. This response to heat treatment indicated not only pathogen survival, but possible heat resistance among some strains. As expected, D-values were lower as temperature increased and for all pathogens ranged from 0.03 to 0.04 min at 82°C, 0.14 to 0.27 min at 71°C, and 0.77 to 1.49 min at 62°C. Similarly, Z-values ranged from 14.14°C to 27.78°C for all pathogens. Critical limits were established to be used in a HARPC or HACCP plan.ConclusionEstablished critical limits are being used by renderers to comply with FSMA regulations.

Development of model food systems for thermal pasteurization applications based on Maillard reaction products

Model food systems with Maillard reaction products have been an effective tool to assess process lethality for microwave-assisted thermal sterilization. However, model food systems used for sterilization temperatures (110–130 °C) are not optimal for pasteurization temperatures (70–100 °C). The purpose of this research was to develop and assess model food systems to quantify process lethality and food quality for pasteurization applications, such as microwave-assisted pasteurization. Chemical marker M-2 (4-hydroxy-5-methyl-3(2H)-furanone) and color reaction kinetics were determined for egg white, mashed potato, and gellan model foods. M-2, L*, and a* value changes followed first order reaction kinetics and were significantly correlated to thermal lethality and cook value. Mashed potato was the optimal model food, in part because it had the greatest range of L* and a* reaction rates at 90 °C. Mashed potato model foods developed in this study could be used in the future to describe safety and quality reactions during pasteurization process evaluation.

A Controlled Agitation Process for Improving Quality of Canned Green Beans during Agitation Thermal Processing.

This work introduces the concept of a controlled agitation thermal process to reduce quality damage in liquid-particulate products during agitation thermal processing. Reciprocating agitation thermal processing (RA-TP) was used as the agitation thermal process. In order to reduce the impact of agitation, a new concept of "stopping agitations after sufficient development of cold-spot temperature" was proposed. Green beans were processed in No. 2 (307×409) cans filled with liquids of various consistency (0% to 2% CMC) at various frequencies (1 to 3 Hz) of RA-TP using a full-factorial design and heat penetration results were collected. Corresponding operator's process time to impart a 10-min process lethality (Fo ) and agitation time (AT) were calculated using heat penetration results. Accordingly, products were processed again by stopping agitations as per 3 agitation regimes, namely; full time agitation, equilibration time agitation, and partial time agitation. Processed products were photographed and tested for visual quality, color, texture, breakage of green beans, turbidity, and percentage of insoluble solids in can liquid. Results showed that stopping agitations after sufficient development of cold-spot temperatures is an effective way of reducing product damages caused by agitation (for example, breakage of beans and its leaching into liquid). Agitations till one-log temperature difference gave best color, texture and visual product quality for low-viscosity liquid-particulate mixture and extended agitations till equilibration time was best for high-viscosity products. Thus, it was shown that a controlled agitation thermal process is more effective in obtaining high product quality as compared to a regular agitation thermal process.

Validation of Baking To Control Salmonella Serovars in Hamburger Bun Manufacturing, and Evaluation of Enterococcus faecium ATCC 8459 and Saccharomyces cerevisiae as Nonpathogenic Surrogate Indicators

This study was conducted to validate a simulated commercial baking process for hamburger buns to destroy Salmonella serovars and to determine the appropriateness of using nonpathogenic surrogates (Enterococcus faecium ATCC 8459 or Saccharomyces cerevisiae) for in-plant process validation studies. Wheat flour was inoculated (∼6 log CFU/g) with three Salmonella serovars (Typhimurium, Newport, or Senftenberg 775W) or with E. faecium. Dough was formed, proofed, and baked to mimic commercial manufacturing conditions. Buns were baked for up to 13 min in a conventional oven (218.3°C), with internal crumb temperature increasing to ∼100°C during the first 8 min of baking and remaining at this temperature until removal from the oven. Salmonella and E. faecium populations were undetectable by enrichment (>6-log CFU/g reductions) after 9.0 and 11.5 min of baking, respectively, and ≥5-log-cycle reductions were achieved by 6.0 and 7.75 min, respectively. D-values of Salmonella (three-serovar cocktail) and E. faecium 8459 in dough were 28.64 and 133.33, 7.61 and 55.67, and 3.14 and 14.72 min at 55, 58, and 61°C, respectively, whereas D-values of S. cerevisiae were 18.73, 5.67, and 1.03 min at 52, 55, and 58°C, respectivly. The z-values of Salmonella, E. faecium, and S. cerevisiae were 6.58, 6.25, and 4.74°C, respectively. A high level of thermal lethality was observed for baking of typical hamburger bun dough, resulting in rapid elimination of high levels of the three-strain Salmonella cocktail; however, the lethality and microbial destruction kinetics should not be extrapolated to other bakery products without further research. E. faecium demonstrated greater thermal resistance compared with Salmonella during bun baking and could serve as a conservative surrogate to validate thermal process lethality in commercial bun baking operations. Low thermal tolerance of S. cerevisiae relative to Salmonella serovars limits its usefulness as a surrogate for process validations.

Examining the safety of duck breast prepared the sous vide method

&#x0D; Objectives: There is an increasing desire in the culinary industry to use sous vide to prepare meals at low internal temperatures to enhance flavour, texture, and quality. The sous vide method uses specific time and temperature combinations to allow for sufficient microbial destruction. The BCCDC’s Guidelines for Restaurant Sous Vide Cooking Safety in British Columbia suggests time and temperature combinations to help ensure that the required log10 reductions of pathogens are achieved. Concerns for public safety arise when chefs deviate from the guidelines, and therefore may not achieve the appropriate log10 reductions. This study looked at a commonly used sous vide duck breast recipe and determine whether appropriate the appropriate log10 reductions were met. It also examine the efficacy of the sear step and resting period in achieving the log10 reductions. Methods: After calibration, two batches of 15 duck breasts were prepared using the sous vide method for 80 minutes at 58ºC, the breasts were then seared on a 200°C frying pan for 2 minutes each side, and then subjected to a 4 minute rest period at room temperature. The internal temperature of the breasts was continuously measured using SmartButton thermometers. This data was entered into the AMI Process Lethality Determination Spreadsheet to calculate the log10 reductions. The log10 reductions were analyzed using a one-sample t-test to assess whether the recipe achieved the required 7.0 log10 reductions. Results: The results showed 14% of the 29 duck breasts achieved a 7.0 log10 reduction after the sous vide step of 80 minutes at 58 ºC. The null hypothesis (Ho: measured log10 reductions of duck breasts = 7.0 log10 reductions) was rejected with 100% power and a p-value of 0.00. The mean was 5.13, therefore it seems as though the log10 reductions were significantly lower than 7.0 log10 reductions. After the sear and the resting period, 52% of 27 duck breasts achieved a 7.0 log10 reduction. Statistical analyses showed that the null hypothesis could not be rejected. The p-value was 0.97 and the power was 0.413. Disregarding cumulative effects, the median log10 reductions achieved only by the sear step was 0.43, and the median log10 reductions achieved solely by the resting period was 0.35. Conclusion: Due to lack of normality one cannot confidently say this recipe will achieve 7.0 log10 reductions. However, due to the high log10 reductions achieved, it seems plausible for another recipe to provide adequate log10 reductions while maintaining acceptable quality. The sous vide step should be used for the majority of the log10 reductions. Due to a wide variability in the results, the sear and resting period should only be used for small increases in log10 reductions.&#x0D;

Microbiological Design and Validation of Thermal and High Pressure Processing of Acidified Carrots and Assessment of Product Quality

Modification of pH and combined use of novel processing methods may be a good strategy to improve the quality of canned vegetables. In this study, selected thermal (TP) and high pressure-assisted thermal (HP-T) processing methods were validated for citric acid-infused carrots (pH ≤ 4.5) using Bacillus licheniformis spores. Previously established thermal inactivation kinetics data were used to setup the target process times (to achieve 7-log kill of B. licheniformis). The microbial spores were inoculated at the center of simulated carrot alginate beads and subjected to different processing methods. Delivered process lethalities, evaluated by the microbial count/re-count method and measured time–temperature data, were equal to or higher than the targeted values. No survivors were found after the treatments, demonstrating the adequacy of the processes. Texture, color and β-carotene retention in processed carrots, evaluated and compared with those processed under conventional canning, showed higher texture retention (P < 0.05) in the modified processing methods. Residual hardness values of carrots were 86% with HP-T, 70% with ohmic heating and 8% with conventionally canned product. The same trend was observed with chewiness value. However, processing methods showed no differences (P > 0.05) with respect to color change. In terms of β-carotene, carrots subjected to a relatively more severe heat treatment (water immersion mode in static retort) showed better β-carotene extractability than samples from HP-T. Practical Applications Conventional thermal processing of “low acid” foods (pH > 4.6) experiences significant quality loss due to the long thermal processing times required to inactivate spores of the key pathogen Clostridium botulinum. Alternative thermal processing techniques have evolved to shorten the processing times by enhancing heating rate to the product through process modifications or using thin profile packages. Even though quality retention can be enhanced through these modifications, thermal damage to quality is still indispensable since the sensitively microbial destruction to heat remain unaltered. Product acidification moves the “low acid” foods to “acid” category, thereby shifting the process regulation from the high temperature sterilization to the lower temperature pasteurization conditions. Savings in energy and reduction in process time immediately become obvious. Novel acidification methods are necessary for making the process efficient. Bacillus licheniformis is important and a suitable microorganism for validating thermal processing of acidified foods. The combined use of acid infusion methods and alternative thermal processing technologies could play a significant role to improve quality of acidified foods as compared to current practices.