Textiles as conductive substrates are widely used in sensing applications due to their good elasticity, high stretchability and recoverable deformation. Here, the mask rope (polyurethane/polyester blended fibers) was selected as flexible substrate to load of conductive Chinese ink using surface swelling technique in N, N-dimethylformamide. The presence of carbon nanoparticles in the ink imparts electrical conductivity to the elastic fiber while maintaining the mechanical properties and extensibility of the fiber. This simple and low-cost method allows excellent interfacial adhesion between the conductivity ink layer and the elastic fibers, and the carbon particles do not fall off even when the modified fiber was treated by sonication in water. The ink coated elastic fiber as strain sensor shows excellent stability and sensitive responsiveness after 500 stretch-release cycles. The response and recovery times during the sensitivity experiment of the flexible fiber sensor are 133.79 and 134.76 ms. The sensor exhibits physiological motion detection and quality monitoring capabilities, which can accurately monitor human movements such as walking, wrist movement, throat swallowing and articulation. The sensor also has a good Joule heating effect, and the temperature of the conductive fiber can increase 88.9°C in the 60 s under 15 V voltage. This work develops a simple and efficient, low-cost, mass-producible flexible sensor with potential for physiological activity, temperature, and humidity detection.
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