Converter dust (LT dust) is an important solid waste from steelmaking, in which iron oxides are the preferred raw material for preparing high value-added α-Fe2O3. Since LT dust contains many impurities, the iron oxides in the LT dust must be enriched and purified before the preparation of α-Fe2O3. Particle trapping behaviors of the matrices as well as the magnetic flocculation of LT dust particles in superconducting high gradient magnetic separation (S-HGMS) were investigated with numerical simulations and experiments. The geometric shape, aspect ratio a:b, and angle α between the axis and the magnetic field direction of the matrices affected the maximum magnetic field intensity (Hmax) and effective capture area (Seca). Diamond matrices had better particle-capture capacity than elliptic and circular matrices because the diamond matrices produced a tip effect and increased the magnetic field force. When the cross section of the matrices was parallel to the direction of the particle velocity, magnetic/weakly magnetic particles were more easily captured by the upper and lower ends of the matrices compared with that of two sides because the particle velocity at the upper and lower ends of the matrices was smaller than that of two sides, making the magnetic force greater than the drag force. Fe2MgO4 and Fe2O3 particles were more prone to magnetic flocculation than other particles because of their higher magnetic susceptibility. The dispersant changed the pH of the solution and the charges on the surface of LT dust particles, and the particles were effectively dispersed because of the action of electrostatic forces. When the magnetic induction was 1.8 T, the dispersant dosage was 20 mg/L, the pulp concentration was 1.5%, and the total Fe content increased by 8.72%, corresponding to an Fe recovery of 91.65%. Finally, a method was developed for extracting iron oxides from LT dust using S-HGMS, to prepare high value-added α-Fe2O3.
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